The MPC4 200-510-078-115 of VIBRO-METER is a mechanical protection card, which is a core component of the VM600 series Mechanical Protection System (MPS). The MPC4 200-510-078-115 is capable of simultaneously measuring and monitoring up to four dynamic signal inputs and two speed inputs. The dynamic signal inputs are fully programmable and can receive signals representing acceleration, velocity, and displacement, etc. This card can measure various physical parameters such as relative and absolute vibration, Smax, eccentricity, thrust position, absolute and differential casing expansion, displacement, and dynamic pressure. The MPC4 200-510-078-115 has digital processing functions including digital filtering, integration or differentiation, rectification, order tracking, etc., and can also measure the clearance between the sensor and the target. In addition, it can perform self-check and diagnosis, and display whether there are processing or hardware errors through LED indicator lights.
2. Product Parameters
- Input Channels: 4 dynamic signal input channels, 2 speed input channels
- Input Signal Types: Dynamic signals can receive signals such as acceleration, velocity, and displacement; Speed signals can receive signals from proximity probes, magnetic pulse sensors, or TTL signals
- Output Signals: Voltage type 0-10V, Current type 4-20mA
- Alarm Function: Fully programmable to set alarm and danger set points, alarm delays, hysteresis, and latching
- Dimensions: 12118cm
- Weight: 0.5kg
3. Advantages and Characteristics
- High Reliability: It adopts high-quality components and advanced design, and can operate stably in harsh industrial environments. For example, in a steel plant environment with high temperature and high humidity, it can run without failure for a long time, ensuring the continuity of equipment monitoring.
- Multifunctionality: It can measure a variety of physical parameters and handle multiple input signals simultaneously, reducing the complexity and cost of the equipment. There is no need to configure multiple monitoring devices for different measurement parameters.
- Flexible Configuration: The input and output are fully programmable, and users can customize them according to specific application requirements. For example, according to the monitoring requirements of different machinery and equipment, users can flexibly set the alarm thresholds and measurement units.
4. Application Areas and Application Cases
- Application Areas: Widely used in industries such as manufacturing, energy, and petrochemicals. In the manufacturing industry, it is used to monitor the operation status of production equipment; in the energy field, it can be used for the condition monitoring of power generation units and other equipment; in the petrochemical industry, it can protect and monitor rotating machinery such as pumps and compressors.
- Application Case: In a large petrochemical enterprise, VIBRO-METER MPC4 200-510-078-115 is used to monitor the vibration of several large compressors. By monitoring the vibration data of the compressors in real time, an abnormal increase in vibration caused by bearing wear was discovered in a timely manner. Maintenance was carried out in advance, avoiding equipment failures and production interruptions, and saving a large amount of maintenance costs and production losses for the enterprise.
5. Comparison with Competitors
Compared with similar products in the market, the MPC4 200-510-078-115 has an advantage in the number of channels, being able to handle more input signals simultaneously, reducing the need for expansion equipment. It also performs excellently in terms of measurement accuracy, and can measure various physical parameters more accurately, providing more reliable data support for equipment maintenance. In addition, its flexible programming configuration and powerful diagnostic functions can better meet the diverse needs of users, reducing maintenance costs and difficulties.
6. Selection Suggestions
- Compatibility: Ensure that the MPC4 200-510-078-115 is compatible with the existing VM600 system and other related equipment, and check whether the interface types and communication protocols match.
- Installation Environment: Consider whether the installation space is appropriate, and pay attention to whether environmental conditions such as temperature and humidity are within the allowable range of the product. Avoid installing it in areas with strong electromagnetic interference.
- Budget: Combine with the project budget, comprehensively consider the product price, subsequent maintenance costs, and potential return on investment. Although the MPC4 200-510-078-115 has excellent performance, it is also necessary to ensure that it conforms to the overall budget plan.
