Vibration Monitoring Function: It can accurately measure and monitor the vibration conditions of rotating machinery, including parameters such as vibration amplitude and frequency. It can effectively detect and give early warnings of problems such as machine unbalance, misalignment, and bearing failures.
Multi-channel Input: Usually equipped with multiple channels, it can simultaneously access the signals from multiple vibration sensors, enabling comprehensive monitoring of the vibration at different positions or in different directions of the same equipment, so as to evaluate the operating status of the equipment more accurately.
Signal Processing Capability: It has a powerful signal processing function, which can filter, amplify, and analyze the input vibration signals, extract useful characteristic information, remove noise and interference, and improve the accuracy and reliability of the monitoring data.
Alarm and Protection Function: Different alarm thresholds can be set. When the vibration parameters exceed the set thresholds, it can promptly send out alarm signals to remind the operators to take corresponding measures. At the same time, it can also be linked with other protection devices to achieve automatic protection of the equipment and prevent the further expansion of faults.
Data Communication Function: It supports multiple communication protocols and can communicate with the upper computer control system or other monitoring devices, transmitting the monitored vibration data to the central control room or remote monitoring center, which is convenient for managers to conduct centralized monitoring and analysis.
Technical Parameters
Input Signal Type: It is compatible with a variety of vibration sensors, such as acceleration sensors, velocity sensors, displacement sensors, etc., and the appropriate sensor type can be selected according to the actual application requirements.
Measurement Range: The vibration amplitude measurement range is usually wide. For example, it can measure the range from tiny vibrations to large amplitude vibrations to meet the monitoring requirements of different devices.
Accuracy: It has a high measurement accuracy, generally reaching an accuracy level of ±1% or higher to ensure the accuracy of the monitoring data.
Sampling Frequency: The sampling frequency can be set as required, usually ranging from dozens of Hz to several thousand Hz to meet the requirements for collecting vibration signals of different frequencies.
Operating Temperature Range: Generally, it can operate stably in an ambient temperature range of -20°C to +70°C, adapting to different industrial field environmental conditions.
Application Fields
Power Industry: It is used for the vibration monitoring of large rotating equipment such as steam turbines and generators to ensure the safe and stable operation of power production equipment, timely detect potential equipment faults, and avoid power outages caused by equipment failures.
Petrochemical Industry: Applied to key equipment such as compressors and pumps. By monitoring the vibration conditions in real-time, it can predict equipment failures in advance, ensure the continuity and safety of the petrochemical production process, and reduce production interruptions and economic losses caused by equipment maintenance.
Metallurgical Industry: It can monitor the vibration of equipment such as rolling mills and fans, which helps to optimize the operating parameters of the equipment, improve the service life of the equipment and production efficiency, and ensure the safety of personnel and equipment during the production process.
Other Industrial Fields: It is also widely used in the rotating mechanical equipment of industries such as papermaking, cement, and mining, providing important data support for the preventive maintenance of the equipment and reducing the equipment maintenance cost and downtime.