Description

The VDCS-3-54.14 is a compact and high-performance brushless DC motor from PAPST (ebm-papst), known for its reliability and efficiency. This 24 V DC motor is designed for applications requiring precise speed control and long service life, offering a speed of up to 6000 RPM and a nominal current of 3.3 A.

Application Scenarios

Consider an advanced laboratory automation system where precise and reliable movement is crucial for handling sensitive samples. For example, in an automated liquid handling robot, the PAPST VDCS-3-54.14 motor can be used to drive the pipetting arms or the movement of sample trays. Its brushless design ensures smooth, quiet operation with minimal vibration, which is essential when dealing with delicate liquids. The precise speed control capability allows for accurate dispensing and movement, while the long service life minimizes downtime and maintenance in continuous operation environments.

Parameter

Main Parameters Value/Description Product Model VDCS-3-54.14 Manufacturer PAPST (ebm-papst) Product Category Brushless DC Motor Nominal Voltage 24 V DC – Standard low-voltage operation. Nominal Current 3.3 A – The current draw at the nominal operating point. Nominal Speed 6000 RPM – Rotational speed at the nominal voltage and load. Protection Class IP40 – Protection against solid objects larger than 1 mm. Weight Approximately 1 kg – Moderate weight for its power output. Technology 3-phase, electronically commutated external rotor motor – Offers excellent control response and efficiency. Control Integrated motor manager with closed-loop speed control – Enables precise speed regulation. Interfaces Set value voltage for speed control, direction and enable control inputs, frequency output for actual speed monitoring. Efficiency High operating efficiency – Results in low energy consumption and high motor performance.

Technical Principles and Innovative Values

• Innovation Point 1: Integrated VARIODRIVE Compact Design. The VDCS-3-54.14 features a compact design with integrated control electronics, including a microprocessor-controlled motor manager and FET power stage. This all-in-one solution simplifies wiring and control system design.
• Innovation Point 2: Precision Speed Control. The internal closed-loop speed control, compatible with standard industrial interfaces, ensures excellent speed stability across varying loads and operating conditions.
• Innovation Point 3: Brushless Technology Advantages. The 3-phase electronically commutated external rotor design offers significant advantages such as high efficiency, quiet operation, long service life, and minimal maintenance compared to brushed DC motors.
• Innovation Point 4: Versatile Control Interface. The motor provides multiple control inputs for speed selection (via set value voltage), direction of rotation, motor enable/disable, and even a frequency output for monitoring the actual speed, offering flexibility in system integration.

Application Cases and Industry Value

In a high-speed automated sorting system for small components, the PAPST VDCS-3-54.14 motors are employed to drive the conveyor belts and sorting gates. The precise speed control ensures accurate positioning of the components, while the high efficiency minimizes energy consumption in continuous operation. The quiet operation is beneficial in environments where noise levels need to be kept low. Furthermore, the long service life of the brushless motors reduces the frequency of maintenance interventions, contributing to increased uptime and productivity of the sorting system.

Related Product Combination Solutions

1. ebm-papst Gearboxes (Spur and Planetary): These can be combined with the VDCS-3-54.14 to achieve different speed and torque outputs for various application requirements.
2. ebm-papst External Motor Controllers: While the VDCS-3-54.14 has integrated control, external controllers can offer more advanced functionalities or interface options.
3. Power Supplies (24 V DC): A reliable 24 V DC power supply with sufficient current capacity is essential for operating the motor.
4. Motion Control Systems (PLCs, Microcontrollers): These systems can provide the control signals (set value voltage, direction, enable) to the VDCS-3-54.14 for automated operation.
5. Encoders and Sensors: For applications requiring precise position feedback in addition to speed control, external encoders can be integrated with the motor.
6. Mounting Brackets and Hardware: Various mounting options are available to securely integrate the motor into the mechanical system.
7. Wiring and Connectors: Appropriate cables and connectors are needed for power supply and control signal connections.
8. ebm-papst Fans and Cooling Solutions: In applications generating heat, ebm-papst offers a range of fans that can be used in conjunction with the motor to ensure optimal operating temperatures.

Installation, Maintenance, and Full-Cycle Support

Installation of the VDCS-3-54.14 typically involves mechanically mounting the motor securely and connecting the power supply and control signals according to the motor’s wiring diagram. The integrated control simplifies the wiring compared to traditional brushless motors. Routine maintenance is minimal due to the brushless design, primarily involving periodic checks for secure mounting and clean operating conditions. ebm-papst provides comprehensive technical documentation, including datasheets and application notes, for their motors. Their global network offers technical support and assistance with application engineering, ensuring users can effectively integrate and operate the VDCS-3-54.14 in their systems.