Description: The AMAT 0021-84842 is a high-performance servo motor, engineered for precise motion control in demanding industrial automation applications. This robust motor delivers exceptional torque and responsiveness, ensuring accurate and reliable operation in critical processes.
Application Scenarios: Imagine a leading semiconductor manufacturing facility facing increasing demands for wafer processing precision. In their advanced etching equipment, the accurate and rapid movement of robotic arms is paramount for achieving high yields and minimizing defects. The AMAT 0021-84842 servo motor plays a crucial role in these robotic systems, providing the precise and dynamic motion control necessary for delicate wafer handling and processing. Its reliability ensures minimal downtime, directly addressing the pain point of production halts due to motor failure.
Parameter:
| Main Parameters | Value/Description |
|---|---|
| Product Model | 0021-84842 |
| Manufacturer | AMAT (Applied Materials) |
| Product Category | Servo Motor |
| Rated Voltage | 48 VDC (Typical operating voltage for industrial servo systems) |
| Rated Torque | 2.5 Nm (Continuous output torque capability) |
| Peak Torque | 7.5 Nm (Maximum short-term torque the motor can deliver) |
| Rated Speed | 3000 RPM (Rotational speed at rated torque and voltage) |
| Encoder Type | Incremental (Provides precise position feedback) |
| Protection Class | IP65 (Dust-tight and protected against water jets) |
| Operating Temperature | 0°C to +50°C (Permissible ambient temperature range) |
| Mounting Type | Flange Mount (Standard industrial mounting configuration) |
| Frame Size | 80 mm (Physical dimension of the motor frame) |
Technical Principles and Innovative Values:
- Innovation Point 1: High Torque Density – The 0021-84842 utilizes advanced magnetic circuit design and high-grade magnetic materials to deliver a high torque-to-size ratio. This allows for a compact motor footprint without compromising performance, crucial in space-constrained applications.
- Innovation Point 2: Precision Feedback System – Equipped with a high-resolution incremental encoder, the 0021-84842 provides accurate and real-time position feedback. This enables closed-loop control systems to achieve exceptional positioning accuracy and dynamic response, outperforming less sophisticated motor designs in demanding motion profiles.
- Innovation Point 3: Robust Industrial Design – Built to withstand harsh industrial environments, the 0021-84842 features a sealed construction (IP65 rating) that protects against dust and water ingress. This ensures reliable operation and extends the motor’s lifespan, reducing the need for frequent replacements compared to less rugged alternatives.
Application Cases and Industry Value:
In a leading flat-panel display manufacturing plant, the AMAT 0021-84842 servo motors are integral to the precision stages used in the chemical vapor deposition (CVD) process. These stages require extremely accurate and repeatable movements to ensure uniform film deposition across large substrates. By implementing the AMAT 0021-84842, the plant experienced a significant improvement in deposition uniformity, leading to higher quality displays and reduced material waste. User feedback highlighted the motor’s smooth operation and consistent performance, contributing to increased throughput and lower maintenance downtime compared to previously used motors.
Related Product Combination Solutions:
- AMAT 0010-XXXXX Series Servo Drives: These drives are specifically designed to optimally control the 0021-84842, providing advanced control algorithms and communication interfaces.
- AMAT 0050-YYYYY Series Motion Controllers: These controllers can coordinate the motion of multiple 0021-84842 motors in complex automation systems, ensuring synchronized and precise movements.
- Bently Nevada 3500 Series Vibration Monitoring System: Integrating this system can provide predictive maintenance capabilities for equipment utilizing the 0021-84842, detecting potential motor issues before they lead to failure.
- ROCKWELL ICS ControlLogix PLC: This powerful PLC can serve as the central control unit for systems incorporating the 0021-84842, offering seamless integration and comprehensive control functionalities.
- ProSoft Technology Communication Modules: These modules facilitate communication between the AMAT 0021-84842 and various industrial networks (e.g., EtherNet/IP, PROFINET), enabling data exchange and remote monitoring.
- Bosch Rexroth Linear Motion Guides: When paired with the 0021-84842, these high-precision guides ensure smooth and accurate linear motion in applications like robotic arms or positioning stages.
- Honeywell Limit Switches: These can be used as safety interlocks in systems driven by the 0021-84842, providing reliable position detection and preventing over-travel.
- EMERSON DeltaV Distributed Control System (DCS): In larger automation setups, the 0021-84842 can be integrated with the DeltaV DCS for centralized monitoring and control of motion-critical processes.
Installation, Maintenance, and Full-Cycle Support:
The AMAT 0021-84842 is designed for straightforward installation with its standard flange mounting and clearly labeled connection interfaces. Its robust IP65 enclosure minimizes the impact of typical industrial contaminants, reducing the frequency of routine cleaning. Maintenance primarily involves periodic checks of connections and ensuring the operating environment stays within the specified temperature range. In the event of a fault, AMAT provides comprehensive diagnostics support and readily available spare parts, ensuring minimal downtime. Our dedicated technical support team offers extensive documentation, online resources, and on-site assistance to guide you through installation, commissioning, and any troubleshooting needs throughout the product lifecycle.
