Product Overview
The ABB 216AB61 HESG324013R0101 is a specialized digital output unit, forming an integral part of ABB’s sophisticated industrial automation and protection systems, notably the REG216 Numerical Generator Protection system. This module is precisely engineered to provide reliable and high-integrity binary outputs, translating control commands from the central processing unit into actionable signals for various field devices. The ABB 216AB61 HESG324013R0101 serves as a critical interface, ensuring the precise and timely activation or deactivation of relays, contactors, and other control elements. Its robust construction and design are tailored to meet the demanding requirements of mission-critical industrial environments, such as power generation facilities, where uninterrupted and safe operation is paramount. The ABB 216AB61 HESG324013R0101 embodies ABB’s commitment to delivering advanced, dependable, and fully compatible spare parts that contribute to enhanced system performance, extended operational life, and comprehensive protection of valuable industrial assets.
Technical Specifications
Main Features and Advantages
The ABB 216AB61 HESG324013R0101 is distinguished by a range of features designed to deliver superior performance and reliability in critical industrial control applications. Its core strength lies in providing highly stable and precise digital outputs, which are essential for the accurate control of protective relays and other actuated devices within complex systems. This precision is vital for safeguarding high-value assets and ensuring the consistent operation of industrial processes.
High Output Capacity: The ABB 216AB61 HESG324013R0101 is equipped with a significant number of short-circuit proof binary outputs, typically 32, allowing it to manage a substantial array of control functions from a single module. This high output density contributes to system compactness and simplified wiring, reducing overall installation complexity and cost.
Integration with Protection Systems: Specifically designed as a component of the ABB REG216 Numerical Generator Protection system, the ABB 216AB61 HESG324013R0101 ensures seamless integration and optimized performance within critical power generation protection schemes. This tight integration ensures that protective actions are executed swiftly and reliably when abnormal conditions are detected.
Robustness and Durability: Engineered for demanding industrial environments, the ABB 216AB61 HESG324013R0101 exhibits exceptional resistance to environmental stresses such as wide temperature variations, electromagnetic interference, and mechanical vibrations. Its robust construction ensures long-term operational stability and reduced maintenance requirements.
Enhanced Diagnostics and Indication: The inclusion of front plate LEDs on the ABB 216AB61 HESG324013R0101 provides immediate visual feedback on the activation status of each output relay. This feature significantly aids in system commissioning, fault diagnosis, and routine operational checks, thereby minimizing downtime and streamlining troubleshooting processes.

Application Field
The ABB 216AB61 HESG324013R0101 is predominantly deployed in critical applications within the power industry, particularly in generator and block transformer protection systems. Its primary role is to provide reliable binary outputs for the tripping and control of circuit breakers, alarms, and other auxiliary devices as dictated by the protection relay. This makes the ABB 216AB61 HESG324013R0101 indispensable in:
Power Generation Plants: In both conventional (thermal, hydro, nuclear) and renewable (wind, solar) power generation facilities, the ABB 216AB61 HESG324013R0101 forms a vital link in the generator protection scheme. It ensures that faults are quickly detected and isolated, preventing extensive damage to costly generators and transformers, and maintaining grid stability.
Electrical Substations: The module is also used in high-voltage substations for controlling various switching devices and indicating fault conditions, contributing to the overall reliability and safety of the electrical power distribution network. The ABB 216AB61 HESG324013R0101 ensures that protective actions are taken promptly.
Industrial Control Systems: While primarily associated with protection systems, the ABB 216AB61 HESG324013R0101 can also be found in other industrial control systems where high-integrity digital outputs are required for critical interlocks, safety systems, or process shutdowns. Its reliability makes it suitable for applications where a failure could lead to significant financial loss or safety hazards.
Integrated Automation Solutions: As part of ABB’s broader industrial automation portfolio, the ABB 216AB61 HESG324013R0101 is integrated into comprehensive automation solutions for large-scale industrial plants, ensuring that control commands are reliably executed and protective measures are in place across complex operations.
Related Products
The ABB 216AB61 HESG324013R0101 is a member of a specialized family of modules, often found within comprehensive protection and control systems. ABB REG216 Protection System: The primary system the ABB 216AB61 HESG324013R0101 is part of, designed for generator and block transformer protection. ABB 216AB61 HESG324013R0100: This is likely a very similar or previous revision of the ABB 216AB61 HESG324013R0101, potentially with minor internal differences or firmware versions. ABB 216VE61b HESG324013R100: This is another binary output module from the same family, often referenced as a compatible or alternative component. ABB 216GD61a: An I/O module associated with the REG216 system, typically responsible for binary inputs, complementing the output capabilities of the ABB 216AB61 HESG324013R0101. ABB 216NG63: A power supply unit module designed to provide auxiliary power to the rack where modules like the ABB 216AB61 HESG324013R0101 are installed, ensuring stable operation. ABB 216EA61b: An input module that might be used in conjunction with the ABB 216AB61 HESG324013R0101 to complete specific control loops within the protection system. ABB REG615: A more modern or different series of generator and interconnection protection relays that might offer an alternative or upgrade path to systems using the REG216 and its modules like the ABB 216AB61 HESG324013R0101.
Installation and Maintenance
Pre-installation preparation: Before installing the ABB 216AB61 HESG324013R0101, always ensure that all power to the cabinet and control system is completely isolated and verified as de-energized. It is critical to adhere strictly to safety protocols, including lockout/tagout procedures. Visually inspect the ABB 216AB61 HESG324013R0101 for any signs of damage that may have occurred during transit. Confirm that the mounting location within the industrial rack is clean, dry, and provides adequate ventilation to maintain the specified operating temperature range for the ABB 216AB61 HESG324013R0101. Consult the official ABB installation manual for the REG216 system for precise instructions on module insertion, electrical connections, and grounding requirements, ensuring all terminals are correctly wired and securely fastened to prevent intermittent operation or damage.






