64794507 ABB

Product Description for ABB 64794507

Description: The 64794507 is a DriveBus Interface Module from ABB, also known by the product number CI858 and the part number 3BSE018135R1. This module is an essential communication interface, enabling seamless data exchange between ABB drive systems and a wider control network. It acts as a bridge, allowing the drives to integrate into a centralized automation system for monitoring, control, and data acquisition.

Application Scenarios: In a modern factory that manufactures automotive components, dozens of robotic arms and conveyor belts are controlled by a series of ABB variable speed drives. The factory’s management system requires real-time data from each drive to optimize production schedules and perform predictive maintenance. Initially, they faced a challenge with integrating the drives into the plant-wide network, as the proprietary communication protocols of the VSDs were incompatible with the factory’s standard network. By implementing the ABB 64794507 DriveBus Interface Module, they successfully established a robust communication link. The module translated the drive’s internal data into a format that the factory’s control system could understand, enabling real-time monitoring of motor speed, torque, and energy consumption. This integration allowed for automated adjustments to optimize energy usage and for the proactive scheduling of maintenance, preventing costly unplanned outages. The 64794507 was the key to unlocking valuable operational data and transforming the factory into a more intelligent, efficient operation.

Parameter:

Main Parameters Value/Description Product Model: 64794507 Manufacturer: ABB Product Category: DriveBus Interface Module ABB Part Number: 3BSE018135R1 Type Designation: CI858 Function: Communication Interface for ABB drives. Bus Type: DriveBus, a proprietary communication bus for ABB’s drive systems. Connectivity: Enables connection of ABB drives to a control network. Interface: Provides a communication channel for monitoring and control of drives. Installation: Designed for integration into a module rack or backplane. Weight: Typically lightweight, reflecting its electronic-centric design.

Technical Principles and Innovative Values:

Innovation Point 1: Specialized DriveBus Protocol Translation: The core innovation of the 64794507 is its ability to serve as an intelligent protocol converter. It is specifically designed to handle ABB’s proprietary DriveBus protocol, translating complex drive status and control parameters into a format that can be easily understood and utilized by a plant’s main control system. This specialized function ensures data integrity and high-speed communication, which is crucial for real-time control applications.
Innovation Point 2: Streamlined System Integration: The 64794507 simplifies the often complex task of integrating disparate industrial devices. By providing a single, standardized interface for multiple drives, it reduces the need for complex, custom wiring and programming. This modular approach allows for rapid deployment of new drives and minimizes the engineering effort required to bring a system online, significantly reducing project costs and timelines.
Innovation Point 3: Enhanced Diagnostic and Control Capabilities: Beyond simple communication, the 64794507 unlocks advanced diagnostic and control functions. It allows the centralized control system to not only monitor drive parameters but also to directly send control commands, such as speed adjustments or start/stop signals. This capability facilitates advanced control strategies and enables a more granular level of control over the entire automation process.

Application Cases and Industry Value:

In a bottling plant, the speed of the filling and capping machines needed to be precisely synchronized to prevent bottle spillage and product waste. The original system relied on manual speed adjustments on each machine, which was inefficient and led to inconsistent output. After installing a central control system and equipping each machine’s VSD with an ABB 64794507 module, the plant was able to achieve precise, automated synchronization. The central system could now monitor the speed of all drives in real-time and make fine adjustments to ensure perfect coordination. This change led to a 10% increase in production throughput and a 5% reduction in product waste, demonstrating the profound value of the ABB 64794507 in enabling high-precision, synchronized automation.

Installation, Maintenance, and Full-Cycle Support:

The installation of the ABB 64794507 is designed to be a plug-and-play process within the ABB control system architecture. It is typically mounted on a backplane, and its connectors are designed for secure, error-free integration. Once installed, its solid-state electronics require no routine maintenance. On-board LEDs and system diagnostics within the controller provide clear status and fault information, allowing for rapid troubleshooting.

As this is a legacy product, its availability may be limited on the primary market. However, our expertise in legacy systems allows us to provide full-cycle support, including sourcing high-quality, verified refurbished or new-old-stock units. Our technical team is available to assist with configuration, programming, and troubleshooting, ensuring that your investment in the 64794507 provides reliable service for the long term.