Product Description for Sanyo 65BA030EXKTO

Description: The 65BA030EXKTO is a BL Super Servo Amplifier from Sanyo Denki. This servo amplifier is a critical component for high-precision motion control systems, designed to power and control a Sanyo Denki brushless (BL) servo motor. It provides the necessary power and sophisticated control algorithms to ensure the motor operates with exceptional accuracy, speed, and torque, making it ideal for demanding industrial automation applications.

Application Scenarios: In a high-speed pick-and-place machine for electronics manufacturing, the robotic arm’s movements need to be incredibly precise and rapid to handle delicate components. The servo motor driving the arm requires a powerful and responsive amplifier to achieve these demanding motion profiles. A manufacturer using an outdated amplifier was experiencing issues with settling time, which limited the machine’s overall speed and accuracy. By replacing it with the Sanyo 65BA030EXKTO servo amplifier, they saw a dramatic improvement. The amplifier’s advanced control loops and high current output enabled the motor to accelerate and decelerate faster, with minimal overshoot and a significantly reduced settling time. This allowed the machine to increase its throughput by 15%, demonstrating the amplifier’s critical role in optimizing the performance of high-tech production equipment.

Parameter:

Main Parameters Value/Description Product Model: 65BA030EXKTO Manufacturer: Sanyo Denki Product Category: BL Super Servo Amplifier Compatible Motors: Designed for use with Sanyo Denki BL series servo motors. Control Method: Utilizes advanced control algorithms for precise speed, position, and torque control. Function: Powers and controls a servo motor, providing current and managing motion. Interface: Communicates with a motion controller or host PC to receive commands. Power Output: Provides the necessary current and voltage to drive the servo motor. Dimensions: A compact form factor suitable for installation in industrial control cabinets. Condition: Often found as a legacy or used part, but is a robust and reliable component.

Technical Principles and Innovative Values:

• Innovation Point 1: High-Performance Vector Control: The 65BA030EXKTO uses advanced vector control, a technical principle that allows it to control the motor’s magnetic field with high precision. This is a significant improvement over simpler control methods, as it enables the amplifier to achieve higher dynamic performance, better low-speed stability, and a more efficient use of the motor’s torque. This technology is the foundation for the amplifier’s exceptional responsiveness and accuracy.
• Innovation Point 2: Seamless Integration with Sanyo Denki Motors: This amplifier is engineered to be a perfect match for Sanyo Denki’s BL series servo motors. The combination of the amplifier and the motor is a synergistic solution, where the amplifier’s control parameters and the motor’s electrical and mechanical characteristics are perfectly aligned. This “matched pair” approach ensures optimal performance, reliability, and ease of setup, as the system is pre-optimized for a wide range of applications.
• Innovation Point 3: Robust and Reliable Design: As a core component in industrial automation, the 65BA030EXKTO is built for durability and long-term reliability. Its design incorporates overcurrent, overvoltage, and thermal protection to safeguard both the amplifier and the connected motor. This focus on reliability ensures that the amplifier can withstand the rigors of industrial environments and continue to provide consistent, high-performance operation over its entire service life.

Application Cases and Industry Value:

A high-speed laser cutting machine in a metal fabrication shop needed to precisely follow complex contours. The machine’s previous servo system could not maintain the required accuracy at high speeds, leading to jagged cuts and wasted material. The shop upgraded to a system featuring the Sanyo 65BA030EXKTO servo amplifier. The amplifier’s superior control and dynamic response allowed the motor to track the motion commands from the CNC controller with unparalleled fidelity. The result was a dramatic improvement in cut quality, with smooth, precise edges even at the highest speeds. The enhanced performance provided by the 65BA030EXKTO enabled the company to take on more complex projects and reduce their scrap rate, proving its value in a precision-focused industry.

Related Product Combination Solutions:

The Sanyo 65BA030EXKTO is designed to work as part of a complete Sanyo Denki motion control system, which includes:

• Sanyo Denki BL Series Servo Motors: The amplifier is specifically designed to drive these motors, and a matched pair is recommended for optimal performance.
• Sanyo Denki Motion Controller: This amplifier would typically be connected to a motion controller that generates the motion profiles and sends the commands to the amplifier.
• Encoder Feedback: The amplifier uses a high-resolution encoder on the servo motor to provide closed-loop feedback, allowing it to precisely track position and speed.
• Sanyo Denki’s SANMOTION MOTOR Setup Software: This software is a valuable tool for configuring the amplifier, tuning its control loops, and performing diagnostics.

Installation, Maintenance, and Full-Cycle Support:

The installation of the Sanyo 65BA030EXKTO requires proper mounting in an industrial control cabinet and a secure, noise-free connection to the motor and control system. As with most industrial electronics, the amplifier itself is a solid-state component and requires no routine maintenance, other than ensuring proper cooling and a clean operating environment. Diagnostic LEDs on the unit provide a quick way to check its status and identify potential faults.

As a legacy product, the availability of new units may be limited. However, our extensive network provides access to reliable, tested, and often new-old-stock or refurbished units. We also offer comprehensive technical support for the entire lifecycle of the 65BA030EXKTO, including assistance with installation, tuning, and troubleshooting, to ensure your legacy equipment continues to operate with the high performance it was designed for.