Product Description for PPT VISION 661-0326-C30

Description: The PPT VISION 661-0326-C30 is a Vision System Processor, specifically the Impact C30 model. This is a core component of a machine vision system, designed by PPT VISION (which was later acquired by Datalogic). This processor is the brain of the system, responsible for executing complex image processing algorithms and making pass/fail decisions in a high-speed production environment. It serves as the interface between the cameras, lighting, and the factory control network, making it a crucial component for automated quality inspection and process control.

Application Scenarios: In an automated bottling plant, a machine vision system is used to inspect bottle caps for proper alignment and seal integrity at a rate of several bottles per second. The system needs to be fast and accurate to prevent faulty products from reaching consumers. The plant’s previous vision system was slow and prone to errors, leading to a high rate of false positives and product rework. By upgrading to the PPT VISION 661-0326-C30 Impact C30 processor, they were able to achieve the required inspection speed and accuracy. The processor’s powerful processing capabilities allowed it to analyze high-resolution images in real-time, accurately identifying misaligned caps and sending a signal to a rejection mechanism. This upgrade significantly improved the plant’s quality control, reduced waste, and increased overall production efficiency.

Parameter:

Main Parameters Value/Description Product Model: 661-0326-C30 Manufacturer: PPT VISION (now Datalogic) Product Name: Impact C30 Vision System Processor Input Power: 24V DC, 2A, a standard low-voltage input for industrial control systems. Function: Executes image processing and analysis algorithms for automated inspection. Interfaces:

• Ethernet (RJ45): 10/100 Mbps for communication with a network and other control systems.
• RS-232 (DB9): for serial communication.
• I/O Connector (DB37): for connecting to external devices such as lights, triggers, and actuators.
• Camera Link or DSL (speculated for the C30 family) Software: Operates with PPT VISION’s IMPACT software suite. Application: High-speed, in-line automated inspection, guidance, and identification. Status: Discontinued by the manufacturer, but still widely used in existing systems.

Technical Principles and Innovative Values:

• Innovation Point 1: High-Speed, Real-Time Image Processing: The 661-0326-C30 processor is built for speed and real-time performance. It is capable of executing complex vision algorithms on high-resolution images at a high frame rate. This is essential for applications on fast-moving production lines where a fraction of a second can mean the difference between a good product and a rejected one.
• Innovation Point 2: Versatile Connectivity for Industrial Environments: This vision processor is designed to integrate seamlessly into a factory automation network. With dedicated connectors for Ethernet, serial communication, and I/O, it can easily exchange data and control signals with PLCs, robotic systems, and other factory equipment. This versatility allows it to be a central part of a fully automated inspection cell.
• Innovation Point 3: Software-Defined Flexibility: The 661-0326-C30‘s power lies in its compatibility with the PPT VISION IMPACT software suite. This software provides a wide range of powerful tools for inspection, measurement, and identification. The flexibility of the software allows the same hardware platform to be configured for a vast number of different applications, from simple presence/absence checks to complex 3D inspections, making it a highly adaptable solution.

Application Cases and Industry Value:

In a pharmaceutical company, a machine vision system is used to verify the presence and correct placement of a label on every bottle. The label must be precisely positioned and free of defects. The company’s original system was struggling with consistency, leading to occasional quality control escapes. By implementing the PPT VISION 661-0326-C30 Impact C30 processor, they were able to program a robust inspection routine. The system could now not only verify the presence of the label but also measure its position with sub-millimeter accuracy and inspect for printing defects. This new level of precision significantly reduced quality control escapes and ensured that every product met the company’s stringent quality standards, protecting both the brand’s reputation and consumer safety.

Related Product Combination Solutions:

The PPT VISION 661-0326-C30 is a central part of a complete machine vision system. It works in combination with:

• PPT VISION Cameras: The processor is designed to interface with various cameras from PPT VISION (e.g., the PPT 5200) to acquire high-quality images.
• Industrial Lenses and Lighting: Proper lighting and a high-quality lens are essential for a successful machine vision application. The processor controls external lighting via its strobe output.
• PPT VISION IMPACT Software: This is the software that is used to configure and program the processor, as well as to run the vision application.
• Control Systems (PLC, HMI): The processor communicates with other control systems, such as a PLC or a Human-Machine Interface (HMI), via its Ethernet or serial connections to report results and receive commands.
• I/O Modules: The processor’s I/O lines are used to trigger the camera, control external lights, and activate rejection mechanisms.

Installation, Maintenance, and Full-Cycle Support:

The installation of the PPT VISION 661-0326-C30 involves securely mounting the unit in a control cabinet and connecting the camera, power, and I/O cables. As a solid-state component, the processor itself requires minimal routine maintenance. Diagnostic LEDs on the unit can provide quick status checks.

As a discontinued product, new units are no longer available from the manufacturer. However, a robust secondary market exists for these parts. We provide comprehensive support for the 661-0326-C30, including sourcing high-quality, tested refurbished or new-old-stock units. Our technical team is available to assist with configuration, troubleshooting, and repairs to ensure your legacy machine vision system continues to operate with the reliability and performance you depend on.