Product Description for ETAMATIC 663O1-10000SSAP

Description: The ETAMATIC 663O1-10000SSAP is an electronic fuel/air ratio control unit from LAMTEC. This highly integrated device is a comprehensive burner management system designed for industrial burners. It combines a burner control unit, a compound regulator, a flame monitoring system, and a valve leakage test, all within a compact design. The “OEM” in the model name signifies that it is specifically designed for direct installation on the burner, reducing wiring and simplifying commissioning.

Application Scenarios: In a large industrial boiler at a brewery, the burner’s efficiency directly impacts the cost of steam production. The older control system was a series of separate components, which made it difficult to tune for optimal fuel/air ratios and was prone to communication errors. By upgrading to the all-in-one ETAMATIC 663O1-10000SSAP, the brewery gained a superior level of control and efficiency. The unit’s ability to precisely regulate up to four positioning elements (e.g., air dampers, gas valves) based on a freely programmable curve allowed them to optimize the combustion process for both gas and oil. This resulted in a significant reduction in fuel consumption, improved emissions, and more stable boiler operation. The integrated nature of the ETAMATIC simplified the system, reduced the physical footprint in the control cabinet, and lowered maintenance costs.

Parameter:

Main Parameters Value/Description Product Model: 663O1-10000SSAP Manufacturer: LAMTEC Product Category: Burner Control Unit / Fuel/Air Ratio Control Power Supply: 115 – 230 VAC, 50/60 Hz Inputs: 12 analog inputs, 14 digital signal inputs Outputs:

• Up to 4 three-point step control outputs or continuous outputs (0-10V or 0/4-20mA)
• Digital outputs for main gas valves, oil valves, fan, ignition transformer, etc. Communication: RS232 interface, with optional BUS connections (Profibus, Modbus, Ethernet via adapter) Safety Features: Integrated flame monitoring, valve leakage test, SIL 3 certified Approvals: EC Type Examination Certificate according to 2014/68/EU, DIN EN 298, DIN EN 1643, etc. Operating Temperature: 0°C to 60°C Resolution: 10-bit resolution for analog inputs, ensuring precise control.

Technical Principles and Innovative Values:

• Innovation Point 1: Integrated Burner Management: The ETAMATIC 663O1-10000SSAP is a leap forward in burner control by integrating multiple functions into a single, compact device. It combines the functions of a burner sequence controller, a flame safeguard, and a fuel/air ratio controller. This reduces the number of external components, minimizes complex wiring, and simplifies the overall system architecture, resulting in a more reliable and cost-effective solution.
• Innovation Point 2: Advanced Compound Regulation: At its core, the ETAMATIC is a powerful compound regulator. It can control up to four actuators based on a pre-programmed firing-rate curve. This allows for precise and dynamic control over the air and fuel supply, which is essential for achieving optimal combustion efficiency and reducing emissions like CO and NOx. The ability to switch between two curve sets per channel is particularly useful for multi-fuel burners (e.g., gas/oil).
• Innovation Point 3: Integrated Safety and Diagnostics: The unit is equipped with a self-monitoring system that includes an integrated valve leakage test and flame monitoring. These safety features are certified to international standards (e.g., SIL 3), ensuring the highest level of safety. The system also includes detailed fault diagnostics and can be connected to a PC for remote monitoring and programming, which streamlines troubleshooting and maintenance.

Application Cases and Industry Value:

In a pharmaceutical manufacturing plant, a steam generator requires very precise control to maintain the temperature for sterile processes. The plant’s previous burner controller was not providing the necessary stability, leading to temperature fluctuations that could compromise product quality. After installing the ETAMATIC 663O1-10000SSAP, the plant’s engineers were able to fine-tune the fuel/air curve with an unprecedented level of precision. The burner now operates with a perfectly stable flame and a consistent steam output. This has not only ensured the integrity of the pharmaceutical products but also significantly improved the overall efficiency of the steam generation process, providing a clear return on the investment in the control system.

 

Related Product Combination Solutions:

The ETAMATIC 663O1-10000SSAP is a central component in a modern burner system and works in conjunction with:

• LAMTEC Flame Sensors: The unit integrates with various LAMTEC flame sensors (e.g., FFS08 IR/UV) for reliable flame monitoring.
• LAMTEC Actuators: It controls the positioning of up to four actuators, such as air dampers or fuel valves, which are crucial for the fuel/air ratio control.
• LAMTEC CO/O2 Measuring Devices: For enhanced efficiency and emissions control, the ETAMATIC can be paired with LAMTEC CO/O2 analyzers, using its integrated software to perform O2 trim and CO/O2 control.
• Industrial Fieldbus Adapters: To integrate with a plant-wide control system, the ETAMATIC can be connected to a fieldbus adapter for protocols like Profibus or Modbus TCP.
• Frequency Converters: For applications with a variable speed fan, the ETAMATIC can control a frequency converter to precisely manage the combustion air flow.

Installation, Maintenance, and Full-Cycle Support:

The ETAMATIC 663O1-10000SSAP is designed for direct mounting on the burner, which simplifies the physical installation. Commissioning and programming are streamlined by the use of dedicated software and a start-up assistant. As a complex electronic device, it requires minimal maintenance, with a designed lifetime of approximately 10 years based on endurance tests. Its robust design and built-in diagnostics simplify troubleshooting.

As this is a discontinued or legacy product, new units may be difficult to find. However, we provide comprehensive support by sourcing reliable, tested, and often refurbished or new-old-stock units. Our technical team is highly experienced with LAMTEC burner systems and can offer expert assistance for installation, programming, and long-term maintenance, ensuring your critical combustion systems remain safe and efficient.