Technical Specifications
Main Features and Advantages
The Emerson AMS 6500 ATG offers a range of features that provide significant advantages in machinery health management. Its most compelling attribute is its dual-purpose functionality, serving as both a protection system and a condition monitoring system. This eliminates the need for two separate systems, simplifying architecture, reducing costs, and streamlining maintenance. The AMS 6500 ATG has a high channel density, allowing a single rack to monitor a large number of parameters from a single machine or multiple machines, which saves valuable cabinet space. The system’s high-speed data acquisition rate ensures that even subtle, transient machine faults are captured, providing the detailed data needed for accurate diagnostics.
Advanced Functionality: The AMS 6500 ATG is API 670 compliant, which is a standard for machinery protection systems, ensuring it meets the most rigorous safety and reliability requirements for turbomachinery. It is also SIL 2 certified, providing an extra layer of confidence for safety-critical applications. The system’s integrated communication protocols, such as Modbus TCP/IP and OPC UA, allow for seamless integration with a plant’s DCS or SCADA system. Additionally, the system features a robust cybersecurity architecture to protect against unauthorized access and cyber threats. Its modular and scalable design ensures that the Emerson AMS 6500 ATG can be customized to meet the specific needs of any application, from a single machine to an entire plant.
Application Field
The Emerson AMS 6500 ATG is a cornerstone in applications where the continuous monitoring and protection of critical rotating machinery are paramount. Its primary use is in industries such as power generation, oil and gas, and petrochemicals. In power plants, the AMS 6500 ATG is used to monitor and protect large assets like steam and gas turbines, generators, and boiler feed pumps. In the oil and gas sector, it protects high-value compressors, pumps, and fans on offshore platforms and in refineries. The system is also used in other demanding industries, such as pulp and paper and chemical processing. The AMS 6500 ATG is used for tasks such as monitoring shaft vibration, rotor position, bearing health, and temperature. Its ability to provide an early warning of developing faults is critical for preventing unscheduled downtime, ensuring the safety of personnel, and safeguarding high-value assets.
Related Products
AMS Suite: Machinery Health Manager: A software suite from Emerson that analyzes the data collected by the AMS 6500 ATG and provides a comprehensive view of machine health. Emerson Rosemount 2088: A series of pressure transmitters that can be integrated with the AMS system for process monitoring. Emerson 6500 Series Proximity Probes: A family of proximity probes specifically designed to work with the AMS 6500 ATG for shaft vibration and position measurements. Emerson 6500 Series Accelerometers: ICP accelerometers that are compatible with the AMS 6500 for measuring casing vibration. Emerson 6500 Series Power Supply Module: A power supply module that provides power to the AMS 6500 rack and its modules. Emerson 6500 Series I/O Module: I/O modules that handle communication and relay outputs for the system.
Installation and Maintenance
Pre-installation preparation: Before installing the Emerson AMS 6500 ATG, ensure the control cabinet is de-energized. Mount the rack in a secure location, ensuring adequate ventilation. Connect the power supply to the rack and install the required modules, including the processor, I/O, and monitoring cards. The sensors on the machine are wired to the back of the rack. The system is then configured using the AMS software, where users define alarm thresholds, sensor parameters, and communication settings.
Maintenance recommendations: Routine maintenance for the AMS 6500 ATG is minimal due to its durable and modular design. The system is designed for a long service life and has no user-serviceable parts. The primary maintenance tasks involve periodically checking the connections to ensure they remain secure and free from dust or corrosion. Regularly back up the system configuration to prevent data loss. The system’s self-diagnostics will report any internal faults, which can be monitored via the AMS software. In the event of a module failure, it can be hot-swapped for a quick replacement.
Product Guarantee
Emerson provides a robust product guarantee for the AMS 6500 ATG, reflecting its commitment to quality and reliability in industrial automation. Every AMS 6500 ATG is manufactured to the highest standards and undergoes rigorous testing to ensure its performance and durability in demanding applications. The product is backed by a standard warranty that covers defects in materials and workmanship. Emerson’s global network of expert technical support and service teams is available to assist with all aspects of the system’s operation, from installation to troubleshooting. This commitment to robust after-sales service and technical expertise ensures that users can rely on the performance and durability of the AMS 6500 ATG to maintain the stability and efficiency of their critical machines.
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