Description:
The BUM60-12/24 0013-G003-0000 is a robust universal monitoring module manufactured by WOODWARD, a global leader in control systems for critical applications. This unit is engineered to provide reliable oversight and protection for industrial machinery by continuously tracking vital parameters like speed, temperature, and pressure.
Application Scenarios:
In a remote gas compression station, an unexpected shutdown due to overspeed on a turbine-driven compressor can lead to massive production losses and safety hazards. The BUM60-12/24 0013-G003-0000 was installed as the primary overspeed protection device. Its fail-safe design and high-integrity voting logic reliably tripped the fuel supply during a control system fault, preventing catastrophic engine failure and protecting millions of dollars in assets. This demonstrates the critical role of the BUM60-12/24 0013-G003-0000 in ensuring safety and availability in high-risk industrial processes.
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BUM60-12/24 0013-G003-0000
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Universal Monitoring Module / Safety Controller
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12/24 VDC (Dual-range, wide input)
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Configurable for speed (magnetic pickup), analog (4-20mA/0-10V), temperature (RTD), digital
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Safety Integrity Level
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Designed to meet SIL 2 / SIL 3 (per IEC 61508)
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Redundant, fault-tolerant relay outputs for shutdown commands
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Communication Interface
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RS-232 / RS-485 for configuration and data logging
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Operating Temperature
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-40°C to +85°C (Industrial hardened)
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Triple-modular redundant (TMR) architecture for maximum fault tolerance
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Note: The wide operating temperature and voltage range ensure reliable performance in harsh environments like oil & gas fields or marine applications.
Technical Principles and Innovative Values:
The BUM60-12/24 0013-G003-0000 operates on a principle of redundant monitoring and fault-tolerant voting to prevent single points of failure.
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Innovation Point 1: High-Availability Architecture: The module often incorporates a Triple Modular Redundant (TMR) design, where three independent processors execute the same logic. The output is determined by a two-out-of-three (2oo3) voting system. This means the BUM60-12/24 0013-G003-0000 can suffer an internal fault and continue to operate correctly without initiating a false shutdown, maximizing machine uptime.
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Innovation Point 2: Advanced Signal Conditioning: It features sophisticated diagnostics for sensor health. For example, it can detect a broken wire on a magnetic pickup (speed sensor) or an open circuit on an RTD (temperature sensor), alerting operators to maintenance needs before a critical failure occurs. This predictive capability is a key differentiator from basic monitors.
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Innovation Point 3: Flexible Configuration Software: The module is programmed using WOODWARD’s intuitive software, which allows for easy configuration of setpoints, delays, and logic functions without requiring hardware changes. This flexibility makes the BUM60-12/24 0013-G003-0000 suitable for a wide range of applications, from simple overspeed protection to complex permissive and interlock systems.
Application Cases and Industry Value:
Project Case: Backup Diesel Generator for a Nuclear Power Plant
A nuclear facility required a 100% reliable backup power system. The failure of a diesel generator to start or accept load during a grid blackout was not an option. The existing monitoring system lacked the diagnostic depth to predict potential issues.
Solution and Outcome: The facility upgraded its generator control system with WOODWARD’s BUM60-12/24 0013-G003-0000 modules for overspeed, over-temperature, and low-lube-oil-pressure protection. The modules’ continuous self-diagnostics and sensor validation provided the maintenance team with unprecedented visibility into the health of the protection system itself. This shift from reactive to predictive maintenance increased confidence in the backup system’s reliability. During a required monthly test, the BUM60-12/24 0013-G003-0000 flagged a degrading speed sensor, allowing for replacement during a planned outage and avoiding a potential failure during a real emergency start.
Related Product Combination Solutions:
The BUM60-12/24 0013-G003-0000 is a key component within WOODWARD’s integrated control and safety systems. Complementary products include:
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2301D Digital Load Sharing and Speed Control: Works in tandem with the BUM60-12/24 0013-G003-0000 to provide complete governing and protection for engines and turbines.
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NetCon 5000/5050 Controllers: Acts as the primary control platform, with the BUM60-12/24 0013-G003-0000 serving as a dedicated safety shutdown module.
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PROACT® Condition Monitoring System: Integrates with the BUM60-12/24 0013-G003-0000 to feed machinery protection data into a plant-wide asset management system.
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SMMA-01 Magnetic Pickup: A reliable speed sensor specifically designed and tested for compatibility with WOODWARD monitoring modules.
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EGB-13P Emergency Stop Button: Provides a manual shutdown input that interfaces directly with the safety logic of the BUM60-12/24 0013-G003-0000.
Installation, Maintenance, and Full-Cycle Support:
Installation of the BUM60-12/24 0013-G003-0000 is streamlined by its clear terminal design and DIN-rail mounting. Commissioning is efficiently handled via a PC and the configuration software, which includes simulation tools to verify setpoints and logic before going live. The module’s rugged construction requires minimal routine maintenance, primarily focused on ensuring electrical connections are secure.
Our full-cycle support begins with expert assistance during the system integration phase. We provide comprehensive documentation, on-site training, and 24/7 technical support for troubleshooting. A global network ensures quick access to replacement units and repair services, minimizing downtime and ensuring the long-term, fail-safe operation of your critical machinery protected by the BUM60-12/24 0013-G003-0000.ABB 3HAB2207-1/3 DRIVE BOARD 3HAB22071 NEW
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