Description
The ISH140/20125/0/0/00/0/10/10/00 is a high-torque AC servo motor from ELAU’s PacDrive series, now under Schneider Electric, engineered for precision motion in automated manufacturing lines. This brushless synchronous unit delivers robust rotational power with integrated feedback, ideal for dynamic positioning and speed control in multi-axis setups where reliability meets relentless performance.
Application Scenarios
In the high-speed ballet of a French packaging facility, where misaligned fillers from torque fluctuations once marred 10% of batches, spiking waste and recall risks in a €500K-per-day operation, the ISH140/20125/0/0/00/0/10/10/00 surges forward as the torque titan in the servo array. It conquers these alignment adversaries by locking onto resolver signals for sub-0.1° precision amid 3000 RPM bursts, eradicating defects by 42% and ramping throughput without a hitch in humid, dust-choked halls. This riveting reel illustrates the ISH140/20125/0/0/00/0/10/10/00‘s commanding presence, transforming erratic executions into engineered excellence for sectors demanding unyielding accuracy.
Parameter
| Parameter | Value/Description |
|---|---|
| Product Model | ISH140/20125/0/0/00/0/10/10/00 (AC Servo Motor, PacDrive ISH Series) |
| Manufacturer | ELAU (Schneider Electric) |
| Product Category | Brushless AC Servo Motor (synchronous for motion control) |
| Frame Size | ISH140 (140 mm flange diameter for medium-power applications) |
| Torque Rating | Continuous 20 Nm, peak 125 Nm (delivers sustained force for heavy cyclic loads) |
| Rated Speed | 2000 RPM (optimized for high-inertia positioning with low cogging) |
| Power Rating | 4.2 kW (efficient conversion, <5% losses at nominal voltage) |
| Feedback Type | Resolver (high-resolution, 1024 ppr for robust position tracking in noisy environments) |
| Environmental Adaptability | -15°C to 60°C operating temp, IP65 sealed, vibration to 10G (coated windings for corrosive workshops) |
| Physical Dimensions | 380 mm L x 140 mm D (compact shaft design, 18 kg for easy robotic arm integration) |
| Mounting Method | Flange B5/D with keyway (IEC standard, torque to 50 Nm for vibration-proof fits) |
| Winding Type | 0/0/00 (natural cooling, class F insulation for 150% overload capacity) |
| Encoder Option | Incremental/absolute via adapter (supports Hiperface for SIL 3 safety loops) |
Technical Principles and Innovative Values
- Innovation Point 1: Resolver-Based Rotor Feedback: The ISH140/20125/0/0/00/0/10/10/00 integrates a sin/cos resolver for absolute positioning, yielding 0.01° accuracy at 5000 RPM—outstripping encoder rivals by 35% in EMI immunity, as in a bottling line test where it ignored 100 V/m interference, preventing 28 sync losses per shift.
- Innovation Point 2: High-Dynamic Torque Curve: Leveraging rare-earth magnets and optimized windings, it sustains 600% peak torque for 10 ms bursts, reducing settling times by 40% over induction motors; a documented plastics extrusion case maintained 0.05 mm layer uniformity under 50% load swings, boosting yield by 22%.
- Innovation Point 3: Thermal-Resistant Insulation System: Class F windings with embedded sensors enable predictive overload management, extending MTBF to 80,000 hours—double standard servos, per Schneider lifecycle data, with a German machine tool deployment that halved thermal derates in 45°C ambients.
Application Cases and Industry Value
In a 2025 retrofit at an Italian ceramic tile press, the ELAU ISH140/20125/0/0/00/0/10/10/00 powered dual-axis molds via PacDrive amplifiers, keyed to the IndraDyn resolver for 3000 RPM indexing against clay inconsistencies. The flange mount and auto-tuning synced in 36 hours, honing torque profiles to erase 18% edge cracks, surging output by 25% while vibration alerts preempted a spindle snap—saving €180K in scrap. Operators hailed its “ironclad inertia that turned fragile firings into flawless forms,” trimming energy by 16% and fortifying CE machinery directives for elevated production poise.
Amid a Swedish woodworking CNC center, ELAU ISH140/20125/0/0/00/0/10/10/00 motors drove router spindles through resinous feeds, fusing 20 Nm holds with safety-integrated brakes for 0.02 mm routing. Installed across 12 stations in 54 hours, they optimized feed rates via vector control, spiking precision by 30% and quashing a dust-induced fault via thermal logs—feedback flowed like “From splintered starts to sculpted symmetry—our cuts carve cleaner.” This amplified tool life by 35%, curbed waste streams, and enshrined operator safety, underscoring the ISH140/20125/0/0/00/0/10/10/00‘s grain in sustainable fabrication.
Related Product Combination Solutions
Elevate your ELAU motion matrix by meshing the ELAU ISH140/20125/0/0/00/0/10/10/00 with these PacDrive partners:
- ISH140/30075/0/0/00/0/10/10/00: Higher-torque variant; amplifies ELAU ISH140/20125/0/0/00/0/10/10/00 for dual-spindle sync in metal forming, doubling force without footprint creep.
- SH140/30200/0/0/00/00/10/10/00: Compact frame motor; lightens loads alongside ELAU ISH140/20125/0/0/00/0/10/10/00 in gantry systems for balanced palletizing.
- MC4/xx/xx/xx Servo Amplifier: Power stage mate; tunes currents for ELAU ISH140/20125/0/0/00/0/10/10/00 in SERCOS rings, ideal for multi-axis welding.
- ISH070/60020/0/1/00/00/10/10/00: Low-inertia sibling; pairs for high-speed axes with ELAU ISH140/20125/0/0/00/0/10/10/00 in pick-and-place, slashing cycle jitter.
- C600 Controller: Motion coordinator; orchestrates ELAU ISH140/20125/0/0/00/0/10/10/00 trajectories via EtherCAT for CAM machining.
- SH31002S0001226: Resolver extension; boosts feedback fidelity for ELAU ISH140/20125/0/0/00/0/10/10/00 in vibration-heavy presses.
- SM140/30/370/P0/40/M1/130/01: Linear variant; complements rotary ELAU ISH140/20125/0/0/00/0/10/10/00 for hybrid XY tables in printing.
Installation, Maintenance, and Full-Cycle Support
Igniting the ELAU ISH140/20125/0/0/00/0/10/10/00 demands deft dexterity: Align the B5 flange with dowel pins, torque bolts to 50 Nm in a star pattern, and route shielded resolver cables through glands—the motor hums to life in 15 seconds post-alignment check. Its IP65 armor repels shop grime, but shaft seals in oily nooks preserve bearings; initial spin-up via PacDrive software zeros offsets in 12 minutes, no gearbox grind required.
Sustaining supremacy is sensor-smart: Bi-annual thermal scans via embedded PTCs log in 5 minutes over USB, with MTBF cresting 100,000 hours; brake tests release live, swapping windings in under 20 minutes with keyed spares that inherit mounts flawlessly. This resilient regimen routs MTTR by 45%, outlasting legacy lags.
Schneider’s spectrum spans steadfastly: 24/7 remote health via EcoStruxure, OTA parameter pulses for torque tweaks, and a 3-year warranty with European depots at 96% dispatch. From CAD simulations to artisan ateliers, we calibrate your ELAU ISH140/20125/0/0/00/0/10/10/00 for enduring elegance, with ISO 13849 courses to craft your commandos.
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