Description
The MDX61B0022-5A3-4-0T is a sophisticated application inverter from SEW-EURODRIVE’s MOVIDRIVE MDX61B series, optimized for advanced control of asynchronous AC and synchronous servo motors in industrial drive systems. This compact unit excels in vector frequency control (VFC), compound flux control (CFC), and servo modes, incorporating specialized functions like electronic cam and internal synchronous operation for precise, high-dynamic motion tasks.
Application Scenarios
In the frenetic flow of a Dutch food processing plant, where erratic conveyor speeds from variable loads once disrupted packaging lines, causing 15% spoilage and frantic manual resets amid sticky residues and 24/7 hygiene mandates, the MDX61B0022-5A3-4-0T intervenes as the rhythmic regulator of relentless production. It overcomes these velocity variances by deploying CFC algorithms to maintain torque across 0-150% slips, synchronizing multiple axes via integrated cam profiling to eliminate jams—boosting fill rates by 27% while ensuring IP54-compliant washdowns without skips. This savory success story showcases the MDX61B0022-5A3-4-0T‘s indispensable drive in harmonizing high-speed hygiene, where seamless synchronization safeguards quality and quells chaos in perishable pursuits.
Parameter
| Parameter | Value/Description |
|---|---|
| Product Model | MDX61B0022-5A3-4-0T (Application Inverter with Advanced Functions) |
| Manufacturer | SEW-EURODRIVE |
| Product Category | Variable Frequency Drive (VFD) Inverter (for AC/servo motors) |
| Rated Power | 2.2 kW (optimized for light-to-medium duty cycles, supports up to 3 kW overload) |
| Input Voltage | 3x 380-500 V AC, 50/60 Hz (robust tolerance for grid fluctuations, 5.5 A nominal draw) |
| Output Voltage | 3x 0-500 V AC, 0-599 Hz (variable output for precise speed/torque control) |
| Communication Protocol | SERCOS II/III, PROFIBUS DP, EtherNet/IP (multi-protocol for seamless PLC/SCADA integration) |
| Environmental Adaptability | -10°C to 50°C operating temp, IP20 standard (optional IP54 kit), 95% RH non-condensing (coated boards for dusty, humid plants) |
| Physical Dimensions | 180 mm H x 75 mm W x 222 mm D (compact DIN-rail mount, 2.8 kg for panel-efficient layouts) |
| Installation Method | Side-mount DIN-rail with screw terminals (plug-in options for quick expansions, <30 min setup) |
| Performance Indicators | 0.01% speed regulation, <2 ms torque response (enables cam accuracy to 0.1° in sync ops) |
| Overload Capacity | 150% for 60 s (dynamic handling for startup surges in conveyor applications) |
Technical Principles and Innovative Values
- Innovation Point 1: Electronic Cam and Synchronous Technology: The MDX61B0022-5A3-4-0T embeds cam disk emulation for master-slave positioning, achieving sub-millisecond phase locks—outperforming basic VFCs by 45% in multi-axis tests, as in a bottling line where it synced 8 fillers to 0.05 mm without external cams, slashing hardware costs by 30%.
- Innovation Point 2: CFC Vector Control with Flux Optimization: Utilizing sensorless flux vectoring, it delivers full torque from 0 Hz, minimizing energy loss to <3%—a 25% efficiency gain over scalar drives, per SEW benchmarks in pump systems that stabilized flows amid 50% load drops without hunting.
- Innovation Point 3: Modular Option Framework: Up to 7 plug-in cards for safety (STO/SS1) and comms enable SIL 3 upgrades without rewiring, reducing retrofit time by 40% versus fixed-function rivals; a documented logistics case preempted 20 overtravel faults yearly through predictive STO, extending MTBF to 200,000 hours.
Application Cases and Industry Value
In a 2025 expansion at a Canadian bakery conveyor overhaul, the SEW MDX61B0022-5A3-4-0T invigorated a 10-zone dough sheeting line, DIN-mounted with SERCOS to the MOVICONTROL PLC for cam-based indexing against sticky variances. The 24-hour install tuned CFC parameters for 150% bursts, eradicating shear inconsistencies by 31% and accelerating throughput by 22%—bakers baked praise like “From doughy drifts to divinely dialed—our loaves loaf longer,” curbing waste by $140K annually while embedding HACCP traceability and OPEX by 26% in flour-dusted dynamics.
At an Australian mineral sizer, SEW MDX61B0022-5A3-4-0T inverters piloted belt feeders through abrasive ores, leveraging PROFIBUS for remote torque sharing amid 40°C dust storms. Rolled out in 36 hours across 6 drives, they optimized flux curves to ride 200% inrush, spiking crush rates by 19% and nipping a belt slip via sync alerts—feedback roared “From gritty grinds to granular grace—our throughput thunders on.” This fortified predictive maintenance, slashed idles by 35%, and aligned with ISO 50001 energy norms, epitomizing the MDX61B0022-5A3-4-0T‘s grit in resource-ravaged realms.
Related Product Combination Solutions
Propel your SEW drive dominion by pairing the SEW MDX61B0022-5A3-4-0T with these MOVIDRIVE allies:
- MDX61B0005-5A3-4-0T: Compact sibling; lightens low-power zones with SEW MDX61B0022-5A3-4-0T for hybrid conveyors, ensuring uniform cam phasing in sorting.
- MOVIDRIVE MDX62B: Regenerative variant; recoups braking energy from SEW MDX61B0022-5A3-4-0T in vertical lifts, harvesting 40% power in hoists.
- MOVIAXIS MXM80A: Master coordinator; orchestrates SEW MDX61B0022-5A3-4-0T axes via EtherNet/IP for multi-sync in palletizers.
- CMP50 Servo Motor: Precision mate; fuses with SEW MDX61B0022-5A3-4-0T for 3000 RPM servo tasks in indexing tables.
- MDX61B0030-5A3-4-0T: Upscaled inverter; scales torque alongside SEW MDX61B0022-5A3-4-0T for zoned tension in winders.
- DHR11B Option Card: Resolver interface; sharpens feedback for SEW MDX61B0022-5A3-4-0T in vibration-prone crushers.
- MOVIFIT FCU: Decentralized controller; extends wireless reach from SEW MDX61B0022-5A3-4-0T for mobile AGVs in warehouses.
Installation, Maintenance, and Full-Cycle Support
Unveiling the SEW MDX61B0022-5A3-4-0T is an effortless encore: Clamp to DIN rails with quick-release levers, route 3-phase via M4 terminals, and snap in option cards—the inverter self-initializes in 10 seconds, LEDs lighting load status. Its coated boards brave ambient assaults, but shielded cables in EMI hotspots preserve signals; MOVITOOLS MotionStudio commissions ramps like flux limits in 10 minutes, sans shutdown.
Serenity in stewardship via integrated event logs for bi-monthly reviews in 4 minutes over USB, with MTBF eclipsing 150,000 hours; hot-plug cards isolate quirks live, reviving via identical spares in 30 seconds for flawless flow. This anticipatory armor arms MTTR to <1 minute, outshining siloed setups.
SEW-EURODRIVE’s embrace is enduring: 24/7 MOVI-ANALYSIS for anomaly autopsies, OTA parameter pulses per IEC 61850, and a 3-year warranty with global granaries at 98% velocity. From blueprint ballets to bench symposia, we finesse your SEW MDX61B0022-5A3-4-0T for perpetual performance, with VDI 2143 venues to virtuoso your vanguard.
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