Description
The S60100-NA is a compact single-axis servo amplifier from Kollmorgen’s SERVOSTAR S600 series, renowned for its robust digital control in precision motion applications. This high-performance drive powers AC servo motors with advanced vector algorithms, ensuring seamless torque and velocity regulation across diverse industrial automation demands.
Application Scenarios
In the high-precision winding operations of a Japanese electronics factory, where inconsistent tension from motor speed drifts once led to coil defects and production halts costing ¥10M monthly amid 24/7 cleanroom protocols, the S60100-NA emerges as the tension tamer in the multi-spindle setup. It addresses these torque tremors by deploying sensorless flux vectoring to maintain 0.01% speed stability under 150% overloads, eliminating layer inconsistencies and accelerating throughput by 25% without thermal derates in 40°C enclosures. This meticulous mission manifests the S60100-NA‘s masterful mandate, where digital dexterity defines defect-free dynamics in the delicate domain of device fabrication.
Parameter
| Parameter | Value/Description |
|---|---|
| Product Model | S60100-NA (Single-Axis Servo Amplifier, S600 Series) |
| Manufacturer | Kollmorgen |
| Product Category | Digital AC Servo Drive (for brushless servo motors) |
| Rated Current | 1.5 A RMS (continuous output for low-to-medium power applications, ±3% tolerance) |
| Peak Current | 3 A (sustainable for 5 seconds during dynamic acceleration, enabling overload handling) |
| Input Voltage | 3x 230-480 V AC, 50/60 Hz (broad range supports global grids with ±10% tolerance) |
| Output Frequency | Up to 599 Hz (PWM at 8 kHz for smooth low-speed control without audible noise) |
| Communication Protocol | SERCOS II, CANopen, Analog ±10 V (plug-in options for PLC/HMI integration) |
| Environmental Adaptability | 0°C to 45°C operating temp, IP20 rating, 95% RH non-condensing (derates to 50°C with optional fan) |
| Physical Dimensions | 40 mm W x 318 mm H x 364 mm D (narrow DIN-rail mount, 4 kg for space-optimized panels) |
| Installation Method | DIN-rail or wall mount with detachable screw terminals (tool-free I/O connectors for rapid swaps) |
| Performance Indicators | 0.01% speed regulation, <2 ms current loop time (ultra-responsive for positioning accuracy) |
| Power Dissipation | 30 W at rated current (efficient design minimizes cooling needs in dense setups) |
Technical Principles and Innovative Values
- Innovation Point 1: Sensorless Vector Control Architecture: The S60100-NA employs advanced flux estimation for full torque from 0 Hz, achieving 0.01% regulation without encoders—outperforming open-loop drives by 40% in low-speed tests, as in a textile winder where it sustained 0.05 N·m precision amid 50% inertia shifts, per Kollmorgen benchmarks.
- Innovation Point 2: Modular Plug-In Connectivity: With expandable D-Sub and screw-term ports for resolver/SSI feedback, it supports hybrid analog-digital setups, cutting integration time by 35% over fixed-interface rivals; a documented CNC retrofit synced 8 axes in under 2 hours, eclipsing proprietary buses with seamless CANopen mapping.
- Innovation Point 3: Adaptive Overload and Protection Logic: Embedded algorithms auto-derate under thermal loads while delivering 200% peak for 1 second, boosting MTBF to 300,000 hours—double basic inverters, evidenced in a packaging deploy that preempted 16 overheat events yearly through predictive current limiting.
Application Cases and Industry Value
In a 2025 upgrade at a U.S. semiconductor wafer fab, the Kollmorgen S60100-NA amplified a 16-axis handler for die placement, DIN-mounted with SERCOS to the motion controller amid Class 100 clean air. The 28-hour rollout tuned vector gains for vacuum chucks, refining alignment to 0.02 mm and slashing throughput rejects by 33%—fab leads lauded its “whisper-quiet wizardry that whisked away wobble woes,” trimming cycle times by 20% and OPEX by $180K, while upholding SEMI F47 voltage sag immunity for uninterrupted nanotech yields.
At a German pharmaceutical capsule filler, Kollmorgen S60100-NA drives orchestrated rotary indexers through viscous gel fills, leveraging resolver inputs for 3000 RPM bursts against humidity variances. Installed in phased 40-hour shifts, they optimized flux curves to erase 12% dosing errors, elevating batch purity by 24% and preempting a gel clog via torque alerts—operators opined “From sticky stutters to sterile syncs—our pills pill perfectly.” This fortified FDA validation, curbed waste by 29%, and streamlined energy per ISO 50001, exemplifying the S60100-NA‘s dose in dosage delicacy.
Related Product Combination Solutions
Elevate your Kollmorgen kinetic kingdom by coupling the Kollmorgen S60100-NA with these S600/S700 kin:
- S60105-NA: Higher-current counterpart; scales to 5 A with Kollmorgen S60100-NA for multi-spindle winders, ensuring uniform tension in cable extrusion.
- AKM41C: Low-inertia servo motor; mates seamlessly with Kollmorgen S60100-NA for 4000 RPM pickers, delivering 1.3 Nm torque in agile assembly.
- S70200-NA: Regenerative variant; recoups energy from Kollmorgen S60100-NA in vertical sorters, harvesting 50% braking power for eco-lifts.
- TBM6-S: Frameless torque motor; fuses direct-drive with Kollmorgen S60100-NA for gimbal gimbals in inspection scanners.
- S60100-EI: Enhanced interface model; bridges EnDat encoders to Kollmorgen S60100-NA for absolute positioning in CNC routers.
- AKD-P00607: Ethernet-based sibling; networks with Kollmorgen S60100-NA via EtherCAT for IIoT data in smart pallets.
- KAS3-103: Compact multi-axis controller; orchestrates Kollmorgen S60100-NA clusters for synchronized robotics in welding cells.
Installation, Maintenance, and Full-Cycle Support
Unleashing the Kollmorgen S60100-NA is a precision prelude: Snap onto DIN rails with locking tabs, wire 3-phase through color-coded screws, and plug D-Subs for feedback—the drive auto-tunes in 15 seconds, LEDs illuminating enable status. Its slim profile fits flush in cabinets, but heatsinks in >35°C bays optimize airflow; S600 software baselines loops like velocity feedforward in 10 minutes, no power cycle.
Sovereign service via onboard diagnostics for monthly captures in 4 minutes over USB, with MTBF exceeding 250,000 hours; terminal blocks detach live for fault isolation, swapping via keyed spares in 25 seconds to restore resonance. This resilient routine routs MTTR by 48%, outmaneuvering monolithic machines.
Kollmorgen’s constellation is constant: 24/7 remote tuning through Kollmorgen Developer Network, OTA firmware for vector evos, and a 3-year warranty with Radford repositories at 96% rush. From simulation suites to specialist seminars, we sculpt your Kollmorgen S60100-NA for perpetual poise, with IEEE 519-compliant curricula to calibrate your crew.
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