Description:
The IS420UCSBH4A is a high-performance controller module from GE’s Mark VIe turbine control system series. Acting as the core processing unit, it manages real-time communication, executes control logic, and synchronizes data across I/O networks and safety systems.
Built for demanding industrial environments, the IS420UCSBH4A delivers deterministic control performance and reliability essential for modern power generation and critical process automation.
Application Scenarios:
In a combined-cycle power plant, precise turbine coordination and continuous system availability are critical. The IS420UCSBH4A serves as the brain of the turbine control network—processing real-time sensor data, executing high-speed control algorithms, and maintaining synchronized communication with distributed I/O modules.
By ensuring minimal latency and reliable redundancy, the IS420UCSBH4A effectively reduces unplanned shutdowns, stabilizes process control, and enhances overall system efficiency—meeting the growing demand for reliability and productivity in industrial automation.
Parameter:
| Parameter | Value / Description |
|---|---|
| Product Model | IS420UCSBH4A |
| Manufacturer | GE (General Electric) |
| Product Category | UCSB Controller / Mark VIe Control Processor |
| Processor / CPU | 1066 MHz Intel EP80579 real-time processor |
| Memory | 256 MB DDR2 SDRAM, internal flash storage |
| Power Consumption | Peak 28.7 W, nominal 17.3 W |
| Network Interfaces | Dual Ethernet ports (IONet communication) |
| Operating Temperature | –30 °C to +65 °C |
| Certifications | UL, CE, ATEX (Class I, Div. 2) |
| Mounting Type | Panel-mounted, fin-cooled enclosure |
| System Integration | Compatible with Mark VIe and EX2100e systems |
Key Highlight: The IS420UCSBH4A combines high-speed processing, robust environmental endurance, and network redundancy to ensure optimal performance in continuous operation systems.
Technical Principles and Innovative Values:
-
Innovation Point 1 – Distributed I/O Architecture:
The IS420UCSBH4A eliminates backplane wiring by communicating with remote I/O packs over IONet, offering flexible layouts and modular scalability. -
Innovation Point 2 – Real-Time Operating System:
Equipped with a QNX Neutrino-based real-time OS, the controller ensures deterministic multitasking, ultra-fast data response, and system stability under transient load conditions. -
Innovation Point 3 – Fault-Resilient Design:
Redundant communication paths and intelligent diagnostics prevent process interruption during controller replacement or maintenance. -
Innovation Point 4 – Certified Industrial Reliability:
Designed for hazardous industrial zones, the module meets stringent UL, CE, and ATEX standards, guaranteeing safety and operational reliability. -
Innovation Point 5 – Energy-Efficient and Compact:
Despite its high-speed performance, the IS420UCSBH4A maintains low power consumption and compact size, making it ideal for both retrofit and new installations.
Compared to earlier UCSB revisions, IS420UCSBH4A provides higher processing capacity, improved memory management, and faster network communication, ensuring long-term adaptability and high system uptime.
Application Cases and Industry Value:
In a gas turbine retrofit project, GE IS420UCSBH4A replaced legacy controllers to modernize the power plant’s control architecture. The upgrade delivered smoother turbine startup, faster response to load changes, and improved synchronization between gas and steam units. Operators reported a 15% efficiency improvement and significantly fewer control alarms.
In a petrochemical facility, GE IS420UCSBH4A was deployed in a steam turbine governor system. Its real-time diagnostics and hot-swappable design minimized downtime during maintenance. The plant achieved stable turbine speed control and enhanced safety compliance, demonstrating the module’s reliability under continuous operation.
Related Product Combination Solutions:
-
IS420UCSBH3A – Previous-generation controller with dual cooling design for heavy-duty use.
-
IS420UCSBS1A – Safety-rated version for SIL 2/3 applications.
-
IS420PAICH2A – Analog input module for process monitoring via IONet.
-
IS420DSVOH1A – Digital output pack for precise actuator control.
-
IS420ESWAH3A – Ethernet switch module supporting IONet expansion.
-
IS420UCSCxx – Compatible controller variants for Mark VIe systems.
-
IS420PPROH1A – Power supply module ensuring stable energy delivery to control racks.
Together, these components form a complete Mark VIe ecosystem that enhances automation reliability and system integration.
Installation, Maintenance, and Full-Cycle Support:
Installation of the IS420UCSBH4A is straightforward—mounted directly on a control panel with vertical airflow across the cooling fins. No external converters or jumpers are required. During commissioning, the controller can be configured through GE’s engineering tools for seamless integration with I/O packs and redundant networks.
Routine maintenance includes firmware verification and health diagnostics. The controller supports hot-swapping, enabling replacement without system downtime. Integrated event logs and status indicators simplify troubleshooting and preventive maintenance.
GE’s comprehensive lifecycle support ensures reliability from installation to long-term operation. Services include configuration assistance, remote diagnostics, field repair, and component replacement to keep the IS420UCSBH4A operating at peak performance.
GIDDINGS & LEWIS M.1016.8897 PIC900 ANALOG OUTPUT MOD.
Modicon PC-E984-385 984 cpu 16k mem 1xmb mb+
SMC Main Line Filter AFF75B-N20D-T AFF75BN20DT NEW
EMERSON LASER AC DRIVE 2950-8401-L2 D 15 / 20 hp 20hp
Allen Bradley Drive Board 151138 151089 Rev. 01 NIB
Reliance Electric Processor Module 0-57407-4J 0574074J
ACDC Electronics Emerson 800 watt REV803B-2330-9002
Viewtronix xt1500 panelview OPERATOR INTERFACE
FANUC POWER MATE DRIVE SERVO AMPLIFIER A02B-0118-B003
AB Allen Bradley 1771-IF04 1771IF04 ser B ANALOG INPUT
NEW Giddings & Lewis M-1016-9070 502-03640-02R1 PIC900
Delta RMC75P-XXN- RMC75PXXN Motion Controller RMC75P
NEW GE IC3600 Card IC3600LRDJ1A IC3600LRJ1
NEW GE IC3600 ANNUNCIATOR CARD IC3600VANB1D IC3600VANB1
New ALLEN BRADLEY AC DRIVE 1336S-BRF50-AE-FR5 5 HP
GE IC3600 IC3600SFKD1C IC3600SFKD1 IC3600SF SPEEDTRONIC
BENTLY NEVADA 3300/03-03-00 3300030300
RELIANCE ELECTRIC 0-57407-4F 0574074F PROCESSOR
Reliance Snubber Resistor 2SR21200 D2-3291 230v







