Product Overview
The ABB DCS800-S02-0680-04+0J404+L508 reigns as the 680 A four-quadrant fortress that resurrects any 400 V DC motor from the 1970s into a zero-downtime profit engine. Engineered in Vaasa as the D4-frame king of the DCS800 dynasty (order code 3ADT218426R2401), this 405 × 700 × 272 mm, 52 kg titan bolts into every DCS600/DCS500 panel using the exact M12 footprint—no new concrete, no new MCC. One DriveComposer Pro fiber click auto-detects the ABB DCS800-S02-0680-04+0J404+L508, clones the legacy 99-group map, and delivers 0.1 % speed lock from 0 to 4000 rpm even when the grid sags 15 %.
Inside beats a 50 A integrated field exciter, 12-pulse adaptive programming at 2 ms scan, and twin 600 m³/h smart fans that whisper at 55 dB until 70 °C. The onboard FEX-4-50A field module soft-ramps economy/full-field in 38 ms, slashing magnetising losses by 31 % on 500 kW sectional winders. Option +0J404 strips the front control panel for remote HMI bliss, while +L508 bolts on the RDIO-01 digital extension—adding 10 DI, 6 DO, and 2 relay outputs for dancer pots, load-cells, and emergency chains without a single PLC card. DriveWindow Light streams 20 kHz torque waveforms over Ethernet to any tablet, turning a midnight fault into a 9-minute hot-swap. From JSW 3 000 kW blooming mills to Stora Enso super-calenders, the ABB DCS800-S02-0680-04+0J404+L508 is the invisible 680 A warlord that keeps billion-dollar DC empires earning 24/7.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | DCS800-S02-0680-04+0J404+L508 |
| Order Code | 3ADT218426R2401 |
| Manufacturer | ABB |
| Product Type | 4-Quadrant Regenerative DC Drive |
| Rated Armature Current | 680 A continuous |
| Overload | 150 % 60 s / 300 % 1 s |
| Supply Voltage | 3 × 230–400 V AC ±10 %, 50/60 Hz |
| Output Voltage | 0–440 V DC |
| Field Exciter | Integrated 50 A (0–40 A adjustable) |
| Control Board | SDCS-CON-4 + SDCS-POW-4 |
| Cooling | 600 m³/h twin smart fans |
| Dimensions | 405 × 700 × 272 mm (D4 frame) |
| Weight | 52 kg |
| IP Class | IP00 (IP21 kit 3ADT729926) |
| Ambient Temperature | –10 °C to +55 °C full load |
| Communication | DriveBus fiber, Ethernet/IP, Profinet, CANopen |
| I/O Extension | RDIO-01 (+L508): +10 DI, +6 DO, +2 RO |
| Control Panel | None (+0J404) – remote only |
| Safety | STO SIL 3 / PL e |
Main Features and Advantages
680 A in one brick: The ABB DCS800-S02-0680-04+0J404+L508 replaces two DCS500B 350 A panels plus a field cubicle—40 % smaller footprint, 60 % fewer cables.
50 A field on-board: Zero external DCF803; auto-economy saves 31 % copper losses on 400 kW constant-speed sections.
RDIO-01 digital muscle (+L508): 10 extra DI read four load-cells and six limit switches; 6 DO fire glue valves and tower lamps—no PLC, no extra wiring.
Panel-free freedom (+0J404): Mount the control panel 50 m away on the operator desk—zero rooftop sun glare, 100 % clean-room compliance.
Adaptive Programming 3.0: Drag-and-drop 12-axis master-slave, taper tension, and dual-PID—commission a 24-axis winder in one coffee break.
Live black-box over Ethernet: 20 kHz waveforms plus 10 000-event log stream to plant MES—predict thyristor wear 6 months early.
Hot-swap thyristor modules: Two 340 A half-bridges slide out on rails in 4 minutes while the motor coasts—zero production loss.
QR-code cloning: Scan the heatsink, tap “Clone spare”, and the new ABB DCS800-S02-0680-04+0J404+L508 boots identical in 14 seconds.
ASEA BROWN BOVERI ACS311-6P6-3 USPP ACS3116P63
ASEA BROWN BOVERI GVT-360-5976/CMA51-2 USPP GVT3605976C
ASEA BROWN BOVERI RK927003-AA USPP RK927003AA
ASEA BROWN BOVERI TAE110-30-11-51 NSPP TAE110301151
ASEA BROWN BOVERI YB161102-AB/2 USPP YB161102AB2
ASEA BROWN BOVERI 29109443 USPP 29109443
ASEA BROWN BOVERI PHBDIO4000R100 NSFP PHBDIO4000R100
ASEA BROWN BOVERI PHBDIO4000S100 NSFP PHBDIO4000S100
ASEA BROWN BOVERI PHCDOC22021000 NSFP PHCDOC22021000
ASEA BROWN BOVERI SK-824-085-AF USPP SK824085AF
ASEA BROWN BOVERI 3HAA3563-ARA NSPP 3HAA3563ARA
ASEA BROWN BOVERI DSQC-129 USPP DSQC129
