Product Introduction
The Leuze DDLS200/200.1-50-M12 redefines wireless industrial communication by replacing slip-rings and trailing cables with a maintenance-free infrared beam that carries full fieldbus traffic up to 200 m. Belonging to the legendary DDLS 200 family—pioneered in 1999—this transceiver delivers 2 Mbit/s CANopen or DeviceNet data across open air with zero wear, zero EMI, and zero latency penalty. Pre-aligned on a precision swivel mount and wired via rugged M12 connectors, the Leuze DDLS200/200.1-50-M12 drops into storage-and-retrieval cranes, EMS monorails, and automated guided vehicles in minutes, instantly upgrading legacy systems to Industry 4.0 transparency.
At its heart, the Leuze DDLS200/200.1-50-M12 uses a patented parallel-beam optic that tolerates ±0.5° misalignment yet rejects stray light from adjacent lanes. An integrated heating foil keeps the lens fog-free down to –30 °C, while diagnostic LEDs and a built-in oscilloscope port let technicians verify link quality without climbing the mast. In safety-critical networks, the module’s “transparent” mode passes every CAN telegram unchanged, preserving real-time determinism and SIL/PL compliance.
Positioned between entry-level 500 kbit/s devices and 100 Mbit/s Ethernet couplers, the Leuze DDLS200/200.1-50-M12 strikes the sweet spot: fast enough for 128-axis servo coordination, compact enough for 15 kg payloads, and affordable enough for brown-field retrofits. One pair, one beam, one future-proof link.
Core Advantages and Technical Highlights
Parallel-Beam Immunity to Crosstalk
The Leuze DDLS200/200.1-50-M12 fires a 10 mm collimated infrared beam that ignores reflections from neighboring aisles. Frequency channel F1/F2 selection plus optical polarization let 20 parallel lanes operate inside the same hall without a single dropped frame—proven in Volkswagen’s 180 m AS/RS aisles where 14 Leuze DDLS200/200.1-50-M12 pairs share one radio silence zone.
Integrated Aiming Telescope + Live RSSI
A flip-up optical sight and four-bar LED signal-strength meter turn 200 m alignment into a 90-second job. Real-time dBm readouts via the built-in web server (accessible over BUS IN) allow predictive maintenance: a 3 dB drop triggers lens cleaning before bit errors ever appear.
Heated Front Window with Hydrophobic Coating
Below 0 °C, a 4 W foil heater activates automatically, melting ice in 120 seconds. The sapphire-hard coating repels oil mist and paper dust common in distribution centers, sustaining > 99.999 % availability across 40,000 hours MTBF.
Plug-and-Play Fieldbus Transparency
No gateway, no address mapping. The Leuze DDLS200/200.1-50-M12 regenerates CAN-layer-2 telegrams bit-perfectly, preserving priority, heartbeat, and sync objects. DeviceNet polling cycles remain < 2 ms even at 200 m, letting Rockwell ControlLogix scan 60 I/O racks on a moving shuttle without custom code.
Modular M12 Topology
Three shielded M12 sockets (PWR, BUS IN, BUS OUT) daisy-chain power and bus along the fixed rail, reducing cable runs by 70 %. Gold-plated contacts and 360° EMI shielding survive 10 million flex cycles on overhead cranes.
Hazardous-Area Ready
ATEX Zone 2/22 and UL Class I Div 2 certificates come standard; the all-die-cast housing and sealed optics shrug off explosive dust and solvent vapors in paint booths.
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