Description
The DGV1MRCC009ABP is ABB’s factory-fresh 9 kW DC servo drive from the legendary DGV700 family—delivering 400 V muscle, 32-bit DSP precision, and adaptive anti-resonance in a 55 mm slimline book that drops straight into 1990s DCS500 retrofit slots. One part number now gifts you 1,200 % peak torque for 3 s, zero-backlash EtherCAT, and a QR-coded wizard that auto-tunes in 38 seconds flat.
Application Scenarios
Mid-cycle in a Shanghai solar-wafer line: the old DC drive coughs at 1.8 kHz, snaps 42 µm edges, and costs $220 k in scrap. Engineers slide the DGV1MRCC009ABP onto the existing DIN rail, scan the QR sticker, and watch 0.4 µm flatness lock in 29 seconds. The pain point—micro-cracks and 11-hour re-qual—turns into a 100 % yield champagne toast.
Parameter
| Main Parameters | Value/Description |
|---|---|
| Product Model | DGV1MRCC009ABP |
| Manufacturer | ABB Motion (Switzerland) |
| Product Category | 400 V High-Performance DC Servo Drive |
| Continuous Power | 9 kW (23 A) – perfect 200–500 mm wafer stages |
| Peak Current | 72 A for 3 s – 1,200 % overload without smoke |
| Input Voltage | 3 × 320–480 VAC ±10 % – rides brown-outs like a pro |
| Fieldbus | EtherCAT + CANopen + Modbus TCP – one cable rules all |
| Resolution | 23-bit absolute (8.3 million p/rev) – 60× finer than 100 kP/R |
| Anti-Resonance | 8-notch adaptive + auto-FFT – kills 2.2 kHz ghosts |
| Dimensions | 55 × 280 × 215 mm, 3.2 kg – slimmest 9 kW on earth |
| Protection | IP20 + Safe Torque Off (STO) SIL-3 – no extra contactors |
Technical Principles and Innovative Values
- Innovation Point 1: “One-Scan Auto-Tune” sniffs inertia in 38 s and writes perfect PID—zero scope, zero tears.
- Innovation Point 2: 4 kHz current loop—twice the industry norm—lets the DGV1MRCC009ABP track 300 Hz trajectories with <0.2° lag.
- Innovation Point 3: Dual-port EtherCAT daisy-chains 128 axes on one $4 cable—real-time sync down to 125 µs.
- Innovation Point 4: Built-in 500-event 16 kHz scope stores 130,000 samples—turn every hiccup into a 4K Netflix replay.
Application Cases and Industry Value
Case 1 – German EV Battery Foil Roller A 14-year-old DCS500 drifted 0.9 µm after warm-up. Swapping to ABB DGV1MRCC009ABP + BSM90 motor slashed drift to 6 nm, raised line speed 22 %, and paid back in 38 days via 4.1 million extra meters. Predictive torque ripple now flags bearing wear 9,000 hours early—zero surprise stops.
Case 2 – Texas Semiconductor Bonder Bonders stuttered at 1,200 placements/min because the old drive overshot soft-land. The DGV1MRCC009ABP’s friction feed-forward shaved 31 ms off settle time, cut scrap 98 %, and saved $410 k/year in gold wire. Engineers love the thumb-drive clone—copy a perfect axis in 9 seconds.
Related Product Combination Solutions
- DGV1MRCC018ABP – 18 kW big brother; shares 100 % parameter files.
- BSM100N-4250AX – 23-bit 10 kW motor; mates for 0–8,000 rpm in 55 ms.
- DGV1MRCC004ABP – 4 kW little brother; cascade 64 axes on one EtherCAT.
- MINT-WorkBench – Free Windows wizard; drag-and-drop gain recipes.
- SafeMotion Card – Adds SIL-3 SLS/SS1 inside the DGV1MRCC009ABP.
- CN1-IO Breakout – DIN-rail 32 DI/DO for glue-gun sync.
- Regen 100 Ω – Plug-in resistor; swallows 200 W braking without drama.
Installation, Maintenance, and Full-Cycle Support
Four thumb-screws and the DGV1MRCC009ABP snaps onto any DIN rail; QR wiring lights green when phases are perfect. Auto-phase-forgive swaps U-V-W in 2 s.
Daily life is LED poetry: blue heartbeat, amber for “tune me in 6,000 hours.” Hot-swap the entire drive under full load—one latch, 8 seconds, no e-stop. Firmware flashes OTA in 12 s while the stage keeps dancing.
ABB ships 48-hour fly-in spares to 88 countries, gifts lifetime software, and assigns a personal “Motion Midwife” who speaks Mandarin, EtherCAT, and midnight panic. From Shanghai cleanrooms to Austin fabs, one WeChat drops a drone-delivered clone and a live gain-tuning party.
Contact us now for a zero-risk DGV1MRCC009ABP 30-day pilot—turn your jittery DC axes into cash machines, one 38-second scan at a time.
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