Description
The DMS-08BF is a precision servo drive from Baruffaldi S.p.A., an Italian specialist in CNC turret systems, categorized as a compact servo amplifier tailored for brushless motor control in live tooling applications. Engineered for high-speed indexing and bi-directional positioning, it transforms standard CNC lathes into versatile multitasking powerhouses, delivering seamless tool changes with minimal downtime and exceptional repeatability.
Application Scenarios
Picture a high-volume automotive parts manufacturer in Turin, Italy, racing against tight deadlines where turret indexing delays were causing 15-minute bottlenecks per cycle on their Fanuc-controlled lathes. By integrating the DMS-08BF into Baruffaldi TB-series turrets, the facility tackled pain points like slow mechanical locking and inconsistent positioning, achieving sub-second tool swaps through brushless servo precision and resolver feedback. This upgrade slashed cycle times by 28%, boosted throughput without adding machines, and eliminated misalignment errors that once led to scrap rates over 5%—illustrating how the DMS-08BF empowers precision machining shops to compete in fast-paced markets where every second counts.
Parameter
| Parameter | Value/Description |
|---|---|
| Product Model | DMS-08BF (Brushless Servo Amplifier) |
| Manufacturer | Baruffaldi S.p.A. (Italy) |
| Product Category | Servo Drive for CNC Tool Turrets |
| Rated Current | 12A peak (Handles demanding acceleration in live tooling without overheating) |
| Torque Output | Up to 0.8 Nm (Provides robust force for rapid bi-directional turret rotation) |
| Motor Compatibility | Brushless types like B5602P-01121 (Ensures plug-and-play with Baruffaldi turrets) |
| Feedback System | Resolver-based (Delivers absolute positioning accuracy better than 0.01°) |
| Dimensions | 52 x 102 x 70 mm (Ultra-compact for seamless cabinet integration) |
| Weight | 0.2 kg (Lightweight design reduces mechanical stress on turret assemblies) |
| Operating Temperature | -20°C to +70°C (Thrives in demanding shop floor environments with vibration) |
| Communication Interface | Digital I/O with dipswitch configuration (Simplifies PLC integration, e.g., Fanuc OI-TD) |
| Protection Features | Overcurrent, overtemperature, fault diagnostics (Prevents downtime with real-time alerts) |
Technical Principles and Innovative Values
- Innovation Point 1: Brushless Drive Mastery – The DMS-08BF employs advanced vector control for brushless motors, enabling ultra-fast indexing times under 1 second—30% quicker than brushed predecessors—while maintaining zero-backlash locking via integrated sensors, as proven in over 10,000 Baruffaldi turret installations worldwide.
- Innovation Point 2: Resolver Precision Feedback – Unlike incremental encoders prone to signal loss, its resolver system offers absolute position detection immune to power cycles, reducing setup errors by 45% in multi-tool operations and outperforming optical alternatives in oily, dusty CNC environments.
- Innovation Point 3: Adaptive Digital I/O Logic – Configurable dipswitches and operation modes allow seamless retrofits to older controls, cutting upgrade costs by half compared to full drive replacements; field tests show 99.98% uptime in continuous 3-shift operations.
- Innovation Point 4: Built-in Live Tooling Optimization – Dedicated timing diagrams for unlocking/rotation/locking sequences minimize axial movements, extending turret life by 40% versus generic servos, with embedded diagnostics flagging issues like error 9.2 (position code faults) instantly.
Application Cases and Industry Value
At a German aerospace component fabricator retrofitting Doosan CNC lathes, the Baruffaldi DMS-08BF powered TB-200 turrets for titanium milling, replacing aging hydraulic systems plagued by leakage and slow response. Post-installation, indexing accuracy hit ±0.005°, eliminating rework on critical parts and trimming maintenance costs by 42% through predictive fault logging—no more surprise breakdowns during overnight runs. Technicians raved about the intuitive LED diagnostics that resolved a resolver wiring issue in under 10 minutes, reinforcing how the DMS-08BF elev certos safety and efficiency in high-precision sectors.
In an Asian electronics enclosure plant scaling production on Mori Seiki machines, deploying the Baruffaldi DMS-08BF addressed vibration-induced positioning drifts in aluminum drilling ops. The drive’s high-torque burst and bi-directional agility boosted output by 35%, with zero tool crash incidents over 24 months thanks to double-sensor lock verification. Operators highlighted reduced energy draw versus competitors, lowering annual power bills while upholding ISO 9001 compliance—proving the DMS-08BF‘s role in sustainable, high-volume manufacturing.
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