Description
Detailed parameter table
Product introduction
The ABB Advance Optima AO2020 is a sophisticated, modular industrial process gas analyzer system designed to provide continuous and reliable measurement of gas components in industrial processes. As a key product within the ABB Advance Optima family, the ABB Advance Optima AO2020 stands out for its high degree of flexibility and scalability. It is an integrated system housed in a 19-inch chassis, which includes a central unit, a display/keyboard, a power supply, and space for one integrated analyzer module. This design allows the ABB Advance Optima AO2020 to serve as a compact yet powerful solution for a wide range of analytical tasks.
This system’s core value lies in its ability to offer a single, standardized platform for various measurement technologies. Users can choose from different high-performance analyzer modules—such as photometers, in-situ laser analyzers, oxygen analyzers, and thermal conductivity analyzers—to suit their specific application needs. This modularity not only simplifies system integration and operation but also ensures the long-term security of the investment, as the ABB Advance Optima AO2020 can be easily upgraded or expanded with additional functionalities as requirements evolve. The ABB Advance Optima AO2020 is positioned as a cornerstone of process optimization and quality control, playing a critical role in enhancing efficiency, safety, and environmental compliance across diverse industries.
Core advantages and technical highlights
The ABB Advance Optima AO2020 sets a new standard for process gas analysis with its intelligent design and powerful technical features. A primary advantage is its modularity, which allows for the seamless integration of various measurement technologies within a single, compact system. This flexibility not only simplifies installation but also reduces the overall footprint and maintenance complexity. The ABB Advance Optima AO2020‘s ability to host a single analyzer module while being part of a larger, interconnected network of remote units demonstrates its scalability and efficiency in complex analytical setups.
The system’s advanced calibration features are a significant highlight. The ABB Advance Optima AO2020 supports automatic calibration using ambient air or an integrated calibration cell, which dramatically reduces the need for frequent use of costly and cumbersome test gas cylinders. This feature not only lowers operational costs but also minimizes manual intervention, freeing up technical staff for other tasks. A self-check function proactively signals when maintenance is required, preventing unexpected downtime and ensuring continuous, reliable operation. The ABB Advance Optima AO2020 offers superior measurement performance with minimal drift and high accuracy, making it ideal for critical process control applications.
From a connectivity standpoint, the ABB Advance Optima AO2020 is equipped with modern communication interfaces, including Ethernet TCP/IP, PROFIBUS, and Modbus. This ensures seamless integration with a variety of distributed control systems (DCS) and plant networks, enabling centralized monitoring and control. The system’s robust design and compliance with international hazardous area approvals, such as ATEX and CSA, further underscore its reliability and suitability for deployment in safety-critical environments. The combination of its modular architecture, advanced calibration, and robust communication capabilities makes the ABB Advance Optima AO2020 a powerful and future-proof solution for industrial gas analysis.
Typical application scenarios
The ABB Advance Optima AO2020 is an ideal solution for a multitude of industrial sectors where accurate and continuous gas analysis is paramount. In the chemical industry, the ABB Advance Optima AO2020 is used for monitoring the composition of gas streams in reactors and distillation columns to ensure process efficiency and product quality. Its high precision and low maintenance requirements make it suitable for continuous, unattended operation. For the power generation and waste incineration industries, the ABB Advance Optima AO2020 is critical for continuous emissions monitoring systems (CEMS), ensuring compliance with strict environmental regulations by measuring key pollutants like NOx, SOx, and CO.
The ABB Advance Optima AO2020 also finds widespread application in the metallurgy and iron and steel industries, where it is used to analyze gases in blast furnaces and coke ovens, providing real-time data for process control and safety management. In natural gas processing and transportation, it is used for custody transfer and quality control, ensuring the purity and composition of the gas. The system’s compact, 19-inch chassis makes the ABB Advance Optima AO2020 suitable for installation in control rooms or analyzer shelters. Its ability to integrate with existing control systems allows for real-time data visualization and remote operation, providing plant operators with the necessary tools to make informed decisions and optimize their processes, all while enhancing operational safety and regulatory compliance.
Related model recommendations
The ABB Advance Optima AO2020 is part of a flexible product family that offers various configurations and complementary components. Other related models include:
Advance Optima AO2040: A larger system from the same series that can accommodate multiple analyzer modules (up to four) and up to six sample components in a single system, providing greater analytical capability.
EasyLine 2000: A complementary product line from ABB that offers a simpler, more compact gas analyzer solution for less complex applications, often used alongside the Advance Optima AO2020 for different measurement points.
Uras 26: An NDIR photometer analyzer module that can be integrated into the Advance Optima AO2020 system for highly selective and sensitive measurement of specific gas components.
Magnos 206: A paramagnetic oxygen analyzer module compatible with the ABB Advance Optima AO2020, used for measuring oxygen concentration in gas streams for safety and process control.
Calomat 6: A thermal conductivity analyzer module also designed for integration into the ABB Advance Optima AO2020, typically used for measuring binary gas mixtures.
Installation, commissioning and maintenance instructions
Installation preparation: Prior to installing the ABB Advance Optima AO2020, ensure the installation environment is stable and meets the specified temperature and humidity ranges. Confirm that the power supply is correct for the unit and that all necessary communication cables are available. The 19″ chassis of the ABB Advance Optima AO2020 is designed for rack mounting, so ensure the rack is securely installed. Proper ventilation is crucial to prevent overheating. It is also essential to correctly connect the sample gas lines, purge gas lines, and drain lines as per the detailed instruction manual for the specific configuration of the ABB Advance Optima AO2020.
Maintenance suggestions: The ABB Advance Optima AO2020 is designed for minimal maintenance. Regular checks should include inspecting the sample conditioning system for filter replacement or condensation buildup. The automatic calibration feature significantly reduces the need for manual calibration, but periodic checks with a certified gas standard are recommended to verify accuracy. In case of an alarm, the system’s self-diagnosis features will guide troubleshooting. For complex issues, consulting the detailed manual for the specific analyzer module and the central ABB Advance Optima AO2020 unit is advised. Keeping spare parts such as filters and fuses on hand will ensure quick resolution and minimal downtime.
CISCO SPA-IPSEC-2G IPSec VPN SPA
SMAC LAR30-025-55CV MOD 282 Linear Actuator “NEW”
TEKTRONIX TDS 784A 4 CH COLOR DIGITIZING OSCILLOSCOPE
JSR Ultrasonics DPR500 Dual Channel Pulser/Receiver
Agilent 5087-7064 TBR Doubler 5022-3676 5064-3961
Agilent N2780A 2 MHz 500A AC/DC Current Probe
MAXSYS TECHNOLOGIES RF SWITCH 3020-7000
NI PXI-1002 PXI Chassis PXI-8175 controller and other
TEKTRONIX TDS724A TDS 724A 500MHz 1GS/s OSCILLOSCOPE
HP/Agilent 85131-60013 3.5mm Flexible Test Port Cable
HP/Agilent 85131-60012 3.5mm Flexible Test Port Cable
Rofin Sinar 130400369 Focus 348mm LiNOS 1064nm lens
Rofin Sinar 130400369 Focus 348mm RODENSTOCK 1064nm len
BRAINCHILD VR18 18-Channel PAPERLESS RECORDER
FLUKE 2645A NetDAQ DATA LOGGER + INPUT MODULE
Agilent 5087-7703 SOLID STATE SWITCH NEW
Agilent W2641A DisplayPort Test Point Access Adapter
Tektronix P6964 34 Channel Logic Analyzer Probe
