AO2020 URAS26 ABB

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the ABB Advance Optima AO2020 URAS26, it’s crucial to select an appropriate location that is free from excessive vibration, dust, and direct sunlight. The 19″ chassis is designed for rack mounting, so ensure the rack is secure. Proper power supply connection and grounding are essential for safe and stable operation. All sample and vent gas lines must be correctly connected and checked for leaks to ensure the integrity of the measurement. It is recommended to follow the detailed instructions in the product manual to ensure all steps are performed correctly for the ABB Advance Optima AO2020 URAS26.

Maintenance suggestions: The ABB Advance Optima AO2020 URAS26 is engineered for minimal maintenance. Routine maintenance primarily involves checking and replacing filters in the sample conditioning system and ensuring the sample flow is within specified limits. The system’s self-diagnostic features will alert you to any issues with the URAS26 photometer itself. In the event of a fault, the modular design allows for easy replacement of the URAS26 module. Periodic calibration checks with certified test gases, while reduced by the automatic calibration feature, are still recommended to ensure long-term measurement accuracy.

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  • Description

    Detailed parameter table

    Parameter Name Parameter Value
    Product model Advance Optima AO2020 URAS26
    Manufacturer ABB
    Product category Industrial Process Gas Analyzer System with NDIR Photometer
    Measurement Technology Non-Dispersive Infrared (NDIR)
    Number of Components One or two IR-active components
    System Configuration 19″ chassis with integrated URAS26 module
    Communication Interface Ethernet TCP/IP, PROFIBUS, Modbus, OPC
    Hazardous Area Approval ATEX and GOST-R, CSA Class Ⅰ, Division 2
    Measurement Range Varies based on gas type and application
    Warm-up Time Approximately 1 hour
    Enclosure Protection Varies based on model
    System Dimensions 483 mm (W) x 177 mm (H) x 412 mm (D)

    Product introduction

    The ABB Advance Optima AO2020 URAS26 is a state-of-the-art industrial process gas analyzer system built on a foundation of precision and reliability. As a core component of the acclaimed ABB Advance Optima family, the ABB Advance Optima AO2020 URAS26 utilizes the highly advanced URAS26 photometer module. This module employs Non-Dispersive Infrared (NDIR) technology, which is ideal for selectively measuring gases that absorb infrared radiation. The integration of this module within the robust 19-inch chassis of the ABB Advance Optima AO2020 ensures a compact, yet powerful, analytical solution.

    The URAS26 photometer, the heart of the ABB Advance Optima AO2020 URAS26, features a unique microflow sensor and high-efficiency optical components, which enable it to provide highly selective and stable measurements with minimal drift. This technology is crucial for applications that require the differentiation of specific gases from complex mixtures. The modular design allows for future upgrades and the addition of other analyzer types, such as oxygen or thermal conductivity analyzers, within the same ABB Advance Optima AO2020 platform. This makes the ABB Advance Optima AO2020 URAS26 a future-proof investment, capable of adapting to changing analytical needs while providing the high-quality data necessary for process optimization, emissions compliance, and operational safety.

    Core advantages and technical highlights

    The ABB Advance Optima AO2020 URAS26 stands out in the industrial gas analysis market due to its technical excellence and functional superiority. A primary advantage of the URAS26 module is its highly selective and stable NDIR measurement principle. The system’s unique micro-flow sensor provides exceptional long-term stability and minimizes the influence of background gases, ensuring reliable measurements with very low drift. This leads to a significant reduction in the frequency of calibration and maintenance, lowering the total cost of ownership. The ABB Advance Optima AO2020 URAS26 is a true workhorse, designed for continuous operation in demanding environments.

    The system’s intelligence and user-friendliness are also key highlights. The ABB Advance Optima AO2020 URAS26 features automatic calibration capabilities, which can be configured to use ambient air or integrated calibration cells, minimizing the reliance on costly and logistically challenging test gas cylinders. This automation simplifies operation and improves uptime. The system’s self-diagnostic function provides real-time status updates and proactively alerts operators to potential issues, allowing for predictive maintenance rather than reactive repairs. This proactive approach ensures continuous and reliable data delivery. The robust communication interfaces, including PROFIBUS and Modbus, allow the ABB Advance Optima AO2020 URAS26 to seamlessly integrate into any modern DCS or PLC system, providing plant-wide access to critical analytical data for enhanced process control and decision-making.

    Typical application scenarios

    The ABB Advance Optima AO2020 URAS26 is a cornerstone of process and environmental monitoring in numerous industries. In the power generation sector, it is a critical component of Continuous Emissions Monitoring Systems (CEMS), measuring flue gases to ensure compliance with environmental regulations for pollutants like SO₂ and NOx. The high selectivity of the URAS26 makes it ideal for these applications where multiple gases are present. In the cement industry, the ABB Advance Optima AO2020 URAS26 is used to monitor CO and NOx in kiln operations, providing data for combustion control and efficiency optimization.

    For the chemical and petrochemical industries, the ABB Advance Optima AO2020 URAS26 is deployed to monitor gas purity and manage process safety. It can be used to analyze the concentration of CO or CO₂ in synthesis gas or other reactor inputs to ensure the correct stoichiometry for efficient chemical reactions. The system’s reliable performance and ability to operate in challenging conditions make it suitable for installation in remote or hazardous areas. In all these applications, the data provided by the ABB Advance Optima AO2020 URAS26 is invaluable for improving plant efficiency, ensuring product quality, and maintaining compliance with environmental and safety standards.

    Related model recommendations

    The ABB Advance Optima AO2020 URAS26 belongs to a family of modular analyzers. Other related models and components include:

    Advance Optima AO2020 CALDOS25: This system integrates a thermal conductivity analyzer, used for measuring gases like H₂ or He, which can be a complementary measurement to the URAS26 in some processes.

    Advance Optima AO2020 Magnos206: A paramagnetic oxygen analyzer module that often works in tandem with the URAS26 for combustion control and safety applications.

    Advance Optima AO2040: A larger, more powerful system from the same series that can house up to four analyzer modules, allowing for the simultaneous measurement of multiple components.

    EasyLine 2000: A more compact and simplified analyzer from ABB’s product line, suitable for single-component applications that do not require the full functionality of the ABB Advance Optima AO2020 URAS26.

    Uras 27: A standalone version of the URAS analyzer, often used in simpler systems where the modularity of the AO2020 platform is not a primary requirement.

    AO2020 URAS26 ABB

    Service and guarantee commitment

    Our commitment to the ABB Advance Optima AO2020 URAS26 goes beyond its technical excellence. We provide a comprehensive service and guarantee package that ensures its reliable performance throughout its life cycle. Every ABB Advance Optima AO2020 URAS26 is backed by a robust quality assurance program and a global network of technical experts ready to provide support for installation, commissioning, and ongoing maintenance. Our dedication to customer satisfaction is reflected in our readily available spare parts and our commitment to providing expert technical assistance, ensuring that your investment in the ABB Advance Optima AO2020 URAS26 is protected and that your operations remain efficient and safe.

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