AO2040-LS25 ABB

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the ABB Advance Optima AO2040 LS25, ensure the mounting location is stable, well-ventilated, and within the specified environmental conditions. The 19″ chassis is designed for secure rack mounting. It is critical to ensure proper electrical connections and grounding to prevent interference. All sample, reference, and vent gas lines must be correctly routed and leak-tested. The detailed product manual provides specific instructions for the optimal installation and setup of the ABB Advance Optima AO2040 LS25.

Maintenance suggestions: The ABB Advance Optima AO2040 LS25 is designed for minimal maintenance. Routine tasks primarily involve checking and replacing filters in the sample conditioning system and ensuring the sample flow is within specified limits. The system’s self-diagnostic features will alert you to any issues with the LIMAS21 module itself, such as the need to replace the flash lamp. In the event of a fault, the modular design allows for a quick and easy replacement of the LIMAS21 module, minimizing system downtime. Periodic verification with certified test gases is recommended to ensure long-term measurement accuracy.

Service and guarantee commitment

We are committed to providing comprehensive support for the ABB Advance Optima AO2040 LS25. Our quality assurance program ensures that every unit is built to the highest industrial standards for performance and reliability. We offer a robust warranty and provide exceptional after-sales support through a global network of expert technicians. Our goal is to be a long-term partner, offering technical assistance, readily available spare parts, and on-site service to ensure your ABB Advance Optima AO2040 LS25 system operates at peak performance for years to come.

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  • Email:sales@sxrunsheng.cn
  • Phone:+86 15340667322
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  • Description

    Detailed parameter table

    Parameter Name Parameter Value
    Product model Advance Optima AO2040 LIMAS21
    Manufacturer ABB
    Product category Industrial Process Gas Analyzer System with UV-Vis Photometer
    Measurement Technology UV-Vis Photometry (LIMAS21)
    Measurement Principle Grating spectrometer
    Typical Applications CEMS, DeNOx/DeSOx plants, Chlor-alkali industry
    System Configuration 19″ chassis with integrated LIMAS21 module
    Communication Interface Ethernet TCP/IP, PROFIBUS, Modbus, OPC
    Hazardous Area Approval ATEX and GOST-R, 2G, 3G, CSA Class Ⅰ, Division 2
    Enclosure Protection Varies based on model and hazardous area classification
    System Dimensions 483 mm (W) x 177 mm (H) x 412 (597) mm (D)
    Maximum Modules Up to 4 analyzer modules

    Product introduction

    The ABB Advance Optima AO2040 LS25, which I will describe based on the likely intended LIMAS21 module, is a sophisticated and highly flexible industrial process gas analyzer system. It combines the robust Advance Optima AO2040 platform with the high-performance LIMAS21 UV-Vis photometer analyzer module. This integrated system is meticulously engineered for continuous, precise, and reliable measurement of gas components that absorb ultraviolet (UV) or visible (Vis) light. The ABB Advance Optima AO2040 LS25 is an essential tool for ensuring environmental compliance and optimizing industrial processes, particularly in applications requiring the monitoring of pollutants like NO, NO₂, SO₂, Cl₂, and NH₃.

    The LIMAS21 photometer, the heart of the system, uses a high-resolution grating spectrometer to achieve highly selective and stable measurements, minimizing cross-interference from other gases. The modular design of the ABB Advance Optima AO2040 platform ensures that this system can be easily expanded or upgraded with up to three other analyzer modules, offering a future-proof solution that can adapt to evolving process and regulatory requirements. Positioned as a key component in sophisticated analytical systems, the ABB Advance Optima AO2040 LS25 provides the critical data needed for advanced process control and emissions reporting.

    Core advantages and technical highlights

    The ABB Advance Optima AO2040 LS25 provides a significant advantage in industrial gas analysis due to its advanced technical features and superior performance. The use of a grating spectrometer in the LIMAS21 module provides high spectral resolution, enabling highly selective measurements even in complex gas mixtures. This is a crucial feature for applications like Continuous Emissions Monitoring Systems (CEMS), where multiple pollutants must be accurately measured simultaneously. The system’s innovative design also features a robust optical bench and a flash lamp that provides a long service life, significantly reducing maintenance needs and improving overall uptime. The ABB Advance Optima AO2040 LS25 is built for reliability and continuous operation in demanding environments.

    Another key highlight is the system’s ease of use and automated features. The ABB Advance Optima AO2040 LS25 offers automatic calibration using an integrated cell, which eliminates the need for external, costly calibration gases. This not only lowers operational expenses but also simplifies maintenance procedures. The system’s comprehensive self-diagnostic capabilities are also a major benefit, as they provide proactive alerts for potential issues, enabling predictive maintenance and preventing unexpected downtime. Furthermore, the ABB Advance Optima AO2040 LS25 is equipped with a variety of digital communication interfaces, including Ethernet TCP/IP, PROFIBUS, and Modbus, ensuring seamless integration with plant-wide control systems and data management platforms.

    AO2040-LS25 ABB

    Typical application scenarios

    The ABB Advance Optima AO2040 LS25 is indispensable in several key industries where precise gas analysis is critical for process control and environmental compliance. A primary application is in Continuous Emissions Monitoring Systems (CEMS) in power generation plants, cement factories, and waste incinerators. Here, the system is used to monitor and report on pollutants such as SO₂ and NOx in flue gases, ensuring compliance with strict environmental regulations. In the chemical and petrochemical industries, the ABB Advance Optima AO2040 LS25 is critical for process control and safety, particularly in the production of nitric acid, sulfuric acid, and chlorine.

    In the Chlor-alkali industry, the ABB Advance Optima AO2040 LS25 is essential for measuring chlorine concentration in gas streams for safety and quality control. The system’s ability to measure multiple components simultaneously makes it a highly efficient solution for complex processes. Its robust design and compliance with hazardous area approvals make the ABB Advance Optima AO2040 LS25 suitable for installation in harsh and potentially explosive atmospheres. By providing real-time, accurate data, the ABB Advance Optima AO2040 LS25 empowers operators to optimize processes, improve efficiency, and ensure operational safety and regulatory compliance.

    Related model recommendations

    The ABB Advance Optima AO2040 LS25 is a part of a modular family of analyzers. Other related models and components include:

    Advance Optima AO2020: A smaller version of this system that can house only one analyzer module. It is a good choice for single-component analysis.

    URAS26: An NDIR photometer analyzer module that can be integrated into the ABB Advance Optima AO2040 system to measure infrared-active gases like CO₂ and CO.

    CALDOS27: A thermal conductivity analyzer module that can be integrated into the ABB Advance Optima AO2040 for measuring gases like hydrogen or helium.

    MAGNOS206: A paramagnetic oxygen analyzer module compatible with the ABB Advance Optima AO2040, often used in conjunction with the LIMAS21 for combustion control.

    LIMAS 21: The standalone UV-Vis photometer module itself, which highlights the modularity of ABB’s offerings.

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