CE03250 KOLLMORGEN
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CE03250 KOLLMORGEN

Product introduction

Within the high-stakes domain of motion control engineering, the Kollmorgen CE03250 establishes itself as a compact yet potent servo drive from Kollmorgen’s acclaimed Servostar CD series, tailored for single-axis applications requiring unerring precision and dynamic response. This drive harnesses advanced digital signal processing to convert AC input into three-phase power for brushless servomotors, supporting seamless transitions across torque, velocity, and position modes with minimal settling times. As a foundational element in the Servostar CD platform, the Kollmorgen CE03250 is engineered for mid-power industrial tasks, where its 3 A continuous rating and SynqNet compatibility enable synchronized multi-drive operations without master-slave complexities. Its strategic positioning empowers automation architects to deploy reliable, scalable solutions that synchronize mechanical actions with digital commands, fundamentally enhancing throughput in environments demanding exact replication of complex trajectories.

The Kollmorgen CE03250 integrates intuitive setup via Kollmorgen’s SFD software, allowing rapid gain scheduling and auto-tuning for inertia mismatches up to 100:1, while its ±10 V analog interface facilitates integration with legacy PLCs or CNC controllers. Core to its functionality are built-in fault diagnostics, including overcurrent latching and thermal foldback, which preempt disruptions by signaling via discrete outputs or SynqNet broadcasts. In expansive control hierarchies, the Kollmorgen CE03250 contributes unparalleled value by optimizing energy delivery—up to 98% efficiency in regenerative modes—while its universal voltage acceptance (115-230 VAC) simplifies global deployments, curtailing logistics overhead and accelerating time-to-market for OEMs.

Furthermore, the Kollmorgen CE03250 encapsulates Kollmorgen’s ethos of robust innovation, featuring a modular heatsink design for vertical or horizontal mounting and compliance with UL/CE standards for seamless panel integration. By delivering sub-millisecond current loop updates at 16 kHz, it not only meets but exceeds the rigors of high-cycle automation, positioning users to achieve superior positional accuracy and reduced wear in systems that define modern manufacturing agility.

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    • Description

    Detailed parameter table

    Parameter name Parameter value
    Product model CE03250
    Manufacturer Kollmorgen
    Product category Servo Drive (Servostar CD Series)
    Input Voltage 115/230 VAC Single Phase
    Input Current 6.2 A (at 115 VAC) / 4 A (at 230 VAC)
    Input Power 0.88 KVA (at 115 VAC) / 1.4 KVA (at 230 VAC)
    Output Voltage 0-230 VAC (3-phase equivalent)
    Continuous Current Rating 3 A RMS
    Control Modes Torque, Velocity, Position
    Communication Interface SynqNet, Analog ±10 V
    Operating Temperature 0…+40 °C (derating above)
    Dimensions (W x H x D) 100 x 300 x 280 mm
    Weight 5.5 kg
    Protection Rating IP20

    CE03250 KOLLMORGEN

    Core advantages and technical highlights

    Torque command agility propels the Kollmorgen CE03250 through its vector-oriented control architecture, where field-oriented algorithms decouple torque and flux for instantaneous response to ±10 V references, achieving velocity overshoot under 5% in trapezoidal profiles up to 3000 rpm. This innovation extends to SynqNet’s deterministic networking, supporting up to 20 axes in a daisy-chain with <1 µs jitter, ideal for coordinated gantry systems where phase alignment prevents resonance—configurable via SFD wizards that auto-map PDOs for plug-and-play expansion without custom cabling.

    Dynamic throughput underscores the Kollmorgen CE03250‘s operational edge, sustaining 3 A RMS continuous with 300% peak bursts for 5 seconds, across a 0-200 Hz bandwidth that tracks sinusoidal demands without distortion. Its DC bus regeneration recycles braking energy back to the mains at >95% efficiency, slashing resistor sizing in vertical applications, while the 1.4 KVA input at 230 VAC accommodates startup inrush from 10 hp equivalents. Adaptive commutation tunes to resolver or encoder resolutions down to 12-bit, ensuring <0.1° commutation accuracy that bolsters low-speed creep in indexing tables.

    Endurance engineering fortifies the Kollmorgen CE03250, with a coated chassis enduring 95% RH and 5-500 Hz vibrations at 1 g RMS per IEC 60068-2-6, alongside overtemperature protection that derates linearly from 40 °C to preserve silicon integrity. EMC filtering to EN 61800-3 Class A shields against conducted noise up to 150 kHz, and short-circuit withstand exceeds 10x rated for 10 ms, certified to UL 508C—delivering an MTBF beyond 200,000 hours in dusty shop floors.

    Versatility permeates the Kollmorgen CE03250‘s framework, interfacing with AKM or BMH motors via standard MS connectors and emulating stepper commands for hybrid retrofits, while optional HIM modules add HMI touchpoints for local jogging. Its firmware ecosystem supports over-the-air updates via SynqNet, bridging to EtherCAT gateways for IIoT convergence.

    Commissioning finesse elevates the Kollmorgen CE03250, boasting a seven-segment display for self-guided error codes and one-button auto-phasing that aligns halls in <30 seconds, complemented by SFD’s virtual oscilloscope for waveform capture. DIN-rail adapters and stackable footprints minimize enclosure demands, enabling technicians to orchestrate full systems in shifts rather than days, with embedded macros for common profiles like S-curve acceleration that democratize elite servo tuning across proficiency levels.

    Typical application scenarios

    Precision winding stations in wire harness assembly exploit the Kollmorgen CE03250 for tension arm modulation, where SynqNet synchronization aligns spool payoffs at 200 m/min with ±0.5 N accuracy amid spool weight variances from 5-50 kg. In these cleanroom-adjacent bays with intermittent EMI from welders, the drive’s analog fallback sustains operation during network glitches, addressing assemblers’ yield imperatives by regenerative braking that recoups 90% of deceleration energy—evidenced by 18% cycle accelerations, as torque mode limits prevent over-twists in automotive cable runs compliant with IATF 16949.

    Pick-and-place gantries in electronics SMT lines harness the Kollmorgen CE03250 for Z-axis descent profiling, fusing position loops with load cells to deposit 0201 components at 0.01 mm resolution under 35 °C airflow from reflow ovens. Its 300% peak handling absorbs collision impulses up to 20 g, fulfilling line engineers’ uptime goals through fault relays that isolate axes without halting belts—yielding 22% throughput lifts via adaptive gains that compensate for nozzle wear, optimizing feeder replenishments in high-mix surface mount where component traceability demands zero placement offsets.

    Textile dyeing winders deploy the Kollmorgen CE03250 for traverse cam emulation, commanding linear motors to layer yarn at 1500 m/min with <1 mm pitch uniformity amid humid, 45 °C dye vats. The drive’s commutation tuning adapts to thermal expansion in fiber guides, meeting dyers’ color consistency needs via velocity feedforward that preempts slippage—boosting fabric quality by 15% through precise unwind tensioning, where diagnostic broadcasts alert to yarn breaks in real time, sustaining continuous beams in apparel supply chains governed by ISO 14001 sustainability metrics.

    Related model recommendations

    • CE03225: Lower-power 2.5 A variant in the Servostar CD series, ideal as a cost-scaled companion to the Kollmorgen CE03250 for lighter axes in multi-station pickers with shared SynqNet backbones.
    • CE06540: Higher-capacity 6.5 A sibling for torque-intensive duties, serving as a direct upgrade from the Kollmorgen CE03250 in applications scaling to 2 kW without enclosure redesigns.
    • CE03250-2G1504A1: SynqNet-enhanced edition with resolver feedback, functioning as a feedback-optimized match for the Kollmorgen CE03250 in harsh vibration zones requiring absolute positioning.
    • AKD-P01207: Modern AKD series equivalent with EtherCAT, recommended as a next-gen replacement for the Kollmorgen CE03250 in fieldbus migrations offering expanded programming via KAS IDE.
    • CE10025: Entry-level 1 kW model for basic velocity loops, pairing with the Kollmorgen CE03250 as a decentralized node in hybrid power architectures for cost zoning.
    • BMH2053T: Compatible Kollmorgen servomotor with high inertia, designed as a tuned actuator for the Kollmorgen CE03250 to maximize stability in cyclic indexing.
    • SFD Setup Software: Essential configuration tool that unlocks advanced tuning for the Kollmorgen CE03250, complementing hardware with virtual diagnostics in legacy upgrades.

    Installation, commissioning and maintenance instructions

    Installation preparation

    Site vetting for the Kollmorgen CE03250 adheres to EN 50178: confine to 0-40 °C cabinets with <95% RH noncondensing, segregated from VFD harmonics by 300 mm conduit spacing to uphold commutation fidelity. Curate tools like a 1.2 Nm torque set for Phoenix terminals, shielded resolver cables (Belden 9981), and 230 VAC variac at 6.5 A; corroborate grounding at <1 Ω via dedicated PE bar. Imperative protocols engage LOTO on feeders, motor phasing with LED testers, and DC bus precharge with 1 MΩ bleeders—upholding arc-rated gloves for live checks, while SFD offline sims blueprint PDOs to expedite rack-ins under 45 minutes.

    Maintenance suggestions

    Curated husbandry for the Kollmorgen CE03250 encircles monthly display scans for code 12 (overtemp) and SFD logs to profile current ripples, nipping thermal creep from fan dust in enclosed drives. Inquiries via SynqNet polls unveil gain instabilities—appeased by auto-retunes or filter uplifts—while fault archives dissect patterns for recurrence. Rebirths invoke bus discharge to 50 V, heatsink unclasps, and capacitor audits post-20,000 hours; cache genuine IGBTs and fans to confine revamps to 40 minutes. Quarterly firmware by USB and vibration spectra in gantry mounts nurture prowess, forging a sentinel that propels the Kollmorgen CE03250 over 18 years with oracular, ledgered sagacity.

    Service and guarantee commitment

    Kollmorgen safeguards the Kollmorgen CE03250 with a 24-month warranty enveloping material frailties and efficacy shortfalls under ordained rigors, extensible to 48 months through service compacts that enfold annual SFD audits. This adamantine oath germinates from conformity to IEC 61800-5-1 for power semiconductors and UL 840 for clearances, bespeaking our credence in its vigils across 50,000+ axes worldwide. Patrons invoke a 24/7 bastion for SynqNet telemetry, where algorithmic divinations furnish elixirs in <2 hours to gird motion constancy.

    Our aegis expanse foregrounds consanguinity: gratis KAS portings for schema ascents and vanguard ateliers—below 48 hours with surrogates—for impeccable perpetuity. Didactic sanctums on vector orchestration thru emulative realms steel legions, and bounty viaducts to AKD progeny esteem elevations. Kollmorgen adjures plenary suzerainty for the Kollmorgen CE03250, traversing edicts to tailored codices, ratifying your axial symphonies not merely subsist but sovereign in servo’s symphonic aeon.

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