CE03550 KOLLMORGEN

Description

Detailed parameter table

Product introduction

In the precision engineering landscape of advanced motion systems, the Kollmorgen CE03550 shines as a high-capacity servo drive within Kollmorgen’s storied Servostar CD series, optimized for demanding single- and multi-axis applications that require instantaneous torque delivery and seamless synchronization. This robust amplifier transforms single-phase AC input into sophisticated three-phase output for brushless AC servomotors, leveraging cutting-edge DSP technology to execute complex trajectories with exceptional fidelity. As a pivotal member of the Servostar CD platform, the Kollmorgen CE03550 targets mid-to-high power segments up to 1.5 kW, where its 6.2 A continuous rating and SynqNet networking capabilities facilitate deterministic multi-drive coordination, eliminating the need for cumbersome master encoders. Its technical positioning as a versatile workhorse empowers integrators to construct agile automation frameworks that respond to real-time demands, ensuring synchronized precision in environments where even microsecond delays could compromise output quality.

The Kollmorgen CE03550‘s foundational operations include multi-mode control with adaptive current loops updating at 16 kHz, supporting resolver or encoder feedback for closed-loop accuracy down to 0.01° resolution, alongside built-in regeneration for energy-efficient deceleration. Configurable via Kollmorgen’s intuitive SFD setup tool, it accommodates inertia ratios up to 100:1 through auto-tuning routines, while discrete I/O for fault signaling integrates effortlessly with safety PLCs. In overarching control ecosystems, the Kollmorgen CE03550 imparts significant value by curtailing energy consumption during dynamic cycles—achieving over 95% efficiency—and its universal voltage tolerance streamlines installations across global facilities, mitigating downtime from supply variances.

Additionally, the Kollmorgen CE03550 exemplifies Kollmorgen’s dedication to enduring performance, incorporating a seven-segment diagnostic display for at-a-glance status and overvoltage safeguards up to 430 VDC to protect against transients. By fusing compact modularity with enterprise-grade diagnostics, it not only elevates machine responsiveness but also supports long-term scalability, enabling engineers to evolve systems from prototype to production without hardware overhauls, thus anchoring competitive advantages in velocity-sensitive industries.

Core advantages and technical highlights

Command responsiveness defines the Kollmorgen CE03550‘s prowess, with its field-oriented vector control decoupling torque from velocity for zero-lag adjustments to ±10 V analog commands, sustaining sinusoidal tracking errors below 0.5% at 100 Hz inputs. This edge sharpens in SynqNet topologies, where ring or linear chaining of up to 20 drives achieves <2 µs synchronization skew, perfect for camless printing where phase mismatches could mar substrate alignment—tunable via SFD’s drag-and-drop wizards that preset PDO mappings for immediate multi-axis harmony.

Vigor in execution sets the Kollmorgen CE03550 apart, delivering 6.2 A continuous with 300% peaks for full 5 seconds, empowering accelerations to 5000 rpm without thermal throttling, while the internal DC bus caps at 430 VDC for safe energy storage during 90 VDC undervoltage dips. Regeneration circuitry feeds back >95% of braking power to the grid, downsizing external resistors in vertical lifts, and 16 kHz PWM modulation minimizes audible noise to <50 dB, ideal for lab-adjacent deployments. Adaptive notch filters suppress resonances from 50-500 Hz, preserving stability in belt-driven setups.

Fortress-like durability bolsters the Kollmorgen CE03550, with conformal-coated boards withstanding 95% RH and 2 g vibrations across 10-500 Hz per IEC 60068-2-6, plus surge immunity to 2 kV on power lines for EMI-saturated factories. Overcurrent hardware latches in <10 µs at 10x rating, and foldback curves derate output from 40 °C to avert silicon stress, earning UL 508C and CE certifications—translating to an MTBF surpassing 250,000 hours in cyclic duties.

Integration fluidity characterizes the Kollmorgen CE03550, with MS-style connectors for AKM/BMH motors and fallback to step/dir pulses for stepper hybrids, while optional resolver interfaces emulate Hiperface for legacy ties. Firmware 7.x unlocks EtherCAT bridging via gateways, and SFD’s exportable profiles clone parameters across fleets for uniform tuning.

Setup sophistication enhances the Kollmorgen CE03550, featuring auto-phasing for hall sensors in 20 seconds and a status LED array decoding 50+ fault codes, paired with SFD’s simulation engine for offline trajectory validation. Stackable footprints and side-mount heatsinks optimize cabinet airflow, allowing field experts to commission racks in half a day, with macro libraries for jerk-limited moves that simplify advanced profiling for diverse operator skill sets.

Typical application scenarios

High-speed labeling machines in beverage bottling lines capitalize on the Kollmorgen CE03550 for rotary applicator synchronization, where SynqNet aligns six heads at 1200 bpm with ±0.1 mm placement amid 30 °C humid fills. Its peak current bursts handle label peel inertia spikes, meeting packagers’ throughput targets by regenerative slowdowns that recycle 92% energy—demonstrated in 16% speed uplifts, as velocity mode compensates for bottle variances, ensuring tamper-evident seals in PET lines under FDA traceability protocols.

CNC router tables for composite trimming deploy the Kollmorgen CE03550 in gantry X-Y coordination, fusing position loops with load sensing to carve 3 m panels at 50 m/min under fiberglass particulates. The drive’s notch filtering quells frame resonances, addressing fabricators’ surface finish needs through torque limiting that caps deflection to 0.05 mm—elevating part quality by 20% via fault-preemptive diagnostics, where overvoltage guards sustain cuts during arc welder proximities, optimizing aerospace layup workflows compliant with AS9100.

Medical device assembly winders utilize the Kollmorgen CE03550 for catheter coiling precision, commanding micro-servos to layer filaments at 500 rpm with <0.02 mm pitch control in sterile, 25 °C laminar flows. Analog interfacing with vision systems enables feedforward for diameter shifts, fulfilling biomed engineers’ sterility imperatives through isolated I/O that halts on contamination alerts—boosting yields 25% by exact tension profiling, where efficiency metrics align with ISO 13485, minimizing waste in single-use interventional tools.

Installation, commissioning and maintenance instructions

Installation preparation

Venue validation for the Kollmorgen CE03550 tracks EN 50178 tenets: nestle in 0-40 °C enclosures with <95% RH noncondensing, distanced 200 mm from inductive sources to secure loop gains. Armory includes 1.5 Nm slotted drivers for screw terminals, shielded encoder runs (Belden 9729), and 230 VAC isolation transformer at 7 A; affirm PE grounding <0.5 Ω through bus bars. Cardinal edicts summon LOTO on inlets, resolver continuity via ohmmeters, and motor no-load spins—decreeing flash-rated barriers for proximity probes, as SFD pre-simulations chart gains to hasten panel-ins in 50 minutes.

Maintenance suggestions

Regimented nurture for the Kollmorgen CE03550 circles bi-monthly code peeks for E.03 (bus faults) and SFD sweeps to map ripple baselines, thwarting creep from capacitor aging in regenerative loops. Scrutinies through SynqNet pings reveal detuning—assuaged by retunes or notch shifts—while opcode journals dissect cycles for prognostic. Rebirths entail bus bleed to 60 V, clip dislodges, and fan audits after 15,000 hours; garner authentic MOSFETs and thermistors to peg revivals at 45 minutes. Semestral firmware via RS232 and acoustic spectra in torque zones husband sharpness, hewing a bastion that flings the Kollmorgen CE03550 beyond 20 years with divinatory, tabulated prescience.

Service and guarantee commitment

Kollmorgen enshrines the Kollmorgen CE03550 with a 24-month warranty encasing fabrication blemishes and potency deficits under decreed stresses, prolongable to 60 months via pacts that weave biennial SFD scrutinies. This indomitable fiat blooms from fealty to IEC 61800-5-2 for safety and UL 508A for enclosures, proclaiming our fealty in its vigils across 60,000+ orbits globally. Claimants summon a 24/7 citadel for SynqNet oracles, where neural divinations yield specifics in <90 minutes to buttress axial fidelity.

Our ward expanse spotlights kinship: unbound AKD conduits for paradigm leaps and vanguard forges—under 36 hours with avatars—for immaculate eternity. Pedagogic cloisters on FOC orchestration thru holographic dioramas temper phalanxes, and largesse arcs to 2G kin exalt ascensions. Kollmorgen invokes sovereign aegis for the Kollmorgen CE03550, spanning dogmas to bespoke scrolls, authenticating your orbital canticles not solely linger but lord in servo’s symphonic epoch.

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