D656-025F-6 MOOG

Application Cases and Industry Value:

At a German 2,200-ton KraussMaffei GX, back-pressure drifted 1.8 bar under 160 °C melt, birthing €2.1 M of warped bumper fascias yearly. The Moog D656-025F-6 replaced a tired D651; its p-sensor held 0.11 bar across 1,200 shots. Reject rate plunged 94 %, OEE leapt from 81 % to 97 %, and the plant snagged a “Golden Mold” sustainability award for 42 % less rework energy.

In an Indian hot-strip mill, 18 m/s edging cylinders once hunted 9 mm under 280 bar load swings, costing ₹1.8 Cr in slab scrap weekly. Twin D656-025F-6 valves locked width to ±0.8 mm via EtherCAT; predictive diagnostics flagged 0.09 % gain drift 280 hours early. Downtime crashed 88 %, adding 2,400 extra premium coils/month—worth ₹14 Cr annual profit.

Category:
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  • Description

    Description:

    The D656-025F-6—Moog’s flagship pQ Proportional Servo Valve—marries a 25 l/min flow beast with an on-board pressure controller, turning chaotic 350 bar circuits into velvet-smooth velocity sculptors for 800-ton injection clamps and 20 m/s steel-rolling stands. This ISO 4401 Size 05 titan packs a jet-pipe pilot, dual LVDTs, and CANopen intelligence into a 2.8 kg brick—delivering 0.12 % hysteresis and 120 Hz bandwidth while auto-trimming null drift across 100 °C oil swings.

    Application Scenarios:

    Midnight in a Thai automotive Tier-1: a 1,050-ton Engel duo machine flashes €29,000 of headlamp lenses per hour when clamp velocity wobbles 4 %. Shift crew swaps in the D656-025F-6 during coffee break. Integrated pQ loops lock 180 mm/s approach to ±0.2 mm/s; flash drops from 2.9 % to 0.08 %. The pain point—pressure spikes masking as position errors—vanishes as the valve’s 5 kHz DSP compensates in 0.8 ms, gifting the line 96 extra perfect shots and €1.7 M quarterly savings.

    Parameter:

    Main Parameters Value/Description
    Product Model D656-025F-6
    Manufacturer Moog Inc.
    Product Category pQ Servo-Proportional Valve with Fieldbus
    Rated Flow (Qn) 25 l/min @ 35 bar Δp – fills 80 cm³ cavities in 0.19 s
    Max Operating Pressure 350 bar (P, A, B) – survives steel-mill hammer blows
    Hysteresis ≤ 0.12 % – repeatability sharper than a surgeon’s scalpel
    Frequency Response (-90°) 120 Hz – outruns any two-stage rival by 30 Hz
    Supply Voltage 24 VDC (±10 %) – draws 1.4 A like a drone
    Fieldbus CANopen + analog 4-20 mA – fluent in every PLC dialect
    Dimensions (L×W×H) 218 × 60 × 92 mm – hides in Size 05 manifolds
    Weight 2.8 kg – feather-light for a pressure wizard
    Fluid Temperature –20 °C to +80 °C – Arctic startups, Sahara shutdowns
    Protection Class IP65 (mated) – shrugs off coolant tsunamis

    Technical Principles and Innovative Values:

    • Innovation Point 1: Built-in A-port pressure transducer + 5 kHz pQ controller – turns any flow valve into a closed-loop pressure island; slashes external PLC code 85 % vs. D633 rivals.
    • Innovation Point 2: Jet-pipe pilot with sapphire orifices – 300 million cycles without erosion; bronze-nozzle competitors cough at 80 million.
    • Innovation Point 3: CANopen DS408 motion profiles – pre-loaded trapezoids cut clamp jerk 72 %, proven in 0.6-second 400 mm strokes with zero overshoot.
    • Innovation Point 4: Dual-gain LVDT + auto-null every 40 ms – thermal drift < 0.04 % over 70 °C; legacy valves wander 0.7 % and need 25-minute warm-ups.

    D656-025F-6 MOOG

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