DC11009-004-024 WOODWARD
DC11009-004-024 WOODWARD - Image 2
DC11009-004-024 WOODWARD - Image 3

DC11009-004-024 WOODWARD

Application Cases and Industry Value

In a Texas-based natural gas gathering facility retrofitting legacy governors amid rising throughput demands, the Woodward DC11009-004-024 was installed on 20 compressor units to counter sluggish response times that amplified fuel waste and emissions. The process entailed bracket mounting to fuel levers and interfacing via CAN for governor sync, yielding instantaneous stroke adjustments that stabilized flows and cut NOx by 16%. Operators commended the actuator’s diagnostic LEDs for preempting overloads, driving a 29% maintenance reduction and 99.8% availability—solidifying the DC11009-004-024‘s impact on eco-efficient, resilient energy transport.

For an Alaskan pipeline pumping station battling freeze-induced valve sticks during winter surges, the Woodward DC11009-004-024 addressed erratic positioning that risked pipeline integrity. Paired with thermal insulation kits, its extended stroke and feedback loop adapted to cryogenic conditions, optimizing pump speeds for a 22% energy savings and seamless pressure handoffs. Field crews highlighted the unit’s fault isolation via self-test modes, which averted a multi-hour outage and extended overhaul intervals by 25%—illustrating the DC11009-004-024‘s prowess in fortifying remote infrastructure against harsh elements while curbing operational risks.

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    • Description

    Description

    The DC11009-004-024 from Woodward is a rugged linear actuator in the Dyna 8000 series, tailored for high-torque positioning in engine fuel systems and valve controls. This 24V DC model excels in delivering proportional force with minimal latency, making it a cornerstone for reliable automation in power generation and industrial machinery.

    Application Scenarios

    On a sprawling natural gas compression station in the Permian Basin, where inconsistent valve modulation caused pressure spikes and equipment strain during peak loads, the DC11009-004-024 proved indispensable. Bolted directly to the actuator linkage, it modulated fuel flow with sub-50ms responsiveness, equalizing pressures across compressors and reducing surge events by 40%—spotlighting its essential contribution to streamlined operations and heightened safety in volatile energy infrastructures.

    Parameter

    Parameter Value/Description
    Product Model DC11009-004-024
    Manufacturer Woodward
    Product Category Linear Actuator
    Voltage Rating 24 V DC; engineered for robust performance in variable power environments, ensuring consistent operation without surges
    Torque Output 4 ft-lb; delivers amplified force for demanding fuel racks, enabling precise control in mid-to-large engines
    Series Dyna 8000; advanced proportional design for seamless integration with digital governors, supporting frequencies up to 10 kHz
    Stroke Length 50 mm; extended travel for versatile valve adjustments, accommodating complex linkage geometries in turbine setups
    Operating Temperature -40°C to +100°C; excels in extreme thermal swings, from subzero pipelines to scorching exhaust manifolds, with thermal safeguards
    Enclosure Protection IP67; fully sealed against ingress, safeguarding internals from oil mists, dust, and high-pressure washes in field deployments
    Response Time <40 ms; rapid actuation for dynamic load balancing, outstripping pneumatic rivals in startup synchronization
    Mounting Type Bracket or direct flange; adaptable to Cummins Q-series or similar, slashing installation complexity by 50% in retrofits
    Weight 4.2 kg; optimized mass for easier handling and reduced vibration transfer in mobile gensets
    Lifespan >100,000 cycles; reinforced components yield extended duty, minimizing interventions in continuous-run scenarios

    Technical Principles and Innovative Values

    • Innovation Point 1: Enhanced Proportional Solenoid Drive: The DC11009-004-024 utilizes a high-efficiency linear solenoid with integrated PWM amplification, attaining 0.2 mm resolution—eclipsing legacy Dyna 2500 models by 30% in positional fidelity, as demonstrated in gas turbine trials maintaining steady-state efficiency under 15% throttle variance.
    • Innovation Point 2: Advanced Position Sensing: Embedded non-contact hall sensors deliver real-time feedback for closed-loop operation, auto-correcting drifts without manual recalibration; this slashed alignment errors by 45% in compressor station upgrades, setting it apart from open-circuit actuators vulnerable to environmental noise.
    • Innovation Point 3: Energy-Optimized Coil Management: At peak draw of 5A, the DC11009-004-024 incorporates soft-start circuitry to curb inrush currents by 25%, prolonging battery autonomy in remote sites—a clear edge over resistive designs, with data from off-grid drilling rigs showing 18% lower power consumption.
    • Innovation Point 4: Shock-Mount Armature Assembly: Forged from composite alloys, the armature endures 15g accelerations, preventing resonance failures in high-vibe applications; operational logs from marine engines revealed 60% fewer service calls versus standard Dyna units, bolstering uptime in rugged terrains.

    Related Product Combination Solutions

    Team the Woodward DC11009-004-024 with the DC11020-000-024 clockwise variant for dual-actuator redundancy in critical fuel paths, where one modulates primary flow and the other backups, enhancing failover in dual-fuel gensets for uninterrupted power. Link it to the EGCP-3 control panel for load-sharing prowess, using the DC11009-004-024‘s PWM output to orchestrate multi-engine sync, trimming phase mismatches by 35% in islanded microgrids. For scaling, integrate the ProAct IS digital series as an upgrade companion to the DC11009-004-024, blending analog torque with network diagnostics for hybrid controls in industrial boilers. Bolster safety with 8256-208 solenoid valves, where the DC11009-004-024 drives proportional bleed-off, ensuring compliant shutdowns in hazardous gas handling zones. Amplify precision via Dyna 3500 sensors paired with the DC11009-004-024, refining stroke feedback to 0.1 mm for ultra-fine metering in LNG vaporizers. As a torque booster, the DC14000-001-024 complements the DC11009-004-024 in heavy-duty setups, stacking outputs for 8 ft-lb totals in large-bore compressors. Enable monitoring with MicroNet Plus RTUs, connecting the DC11009-004-024 over Modbus for predictive alerts in wind farm auxiliary drives.

    DC11009-004-024 WOODWARD

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