AO2020 CALDOS25 ABB

Related model recommendations

The ABB Advance Optima AO2020 CALDOS25 is part of a modular family of analyzers. Other related and complementary models include:

Advance Optima AO2020 Uras26: This model integrates an NDIR photometer module for measuring gases like CO, CO₂, and SO₂, offering a different measurement technology for complementary applications.

Advance Optima AO2020 Magnos206: This system features a paramagnetic oxygen analyzer module, which is often used in conjunction with the CALDOS25 for safety and process control applications.

Advance Optima AO2020 Fidas24: An FID analyzer module for the AO2020 platform, used for total hydrocarbon measurement, a common requirement in safety and environmental monitoring.

EasyLine EL3000: A more compact and simplified analyzer system from ABB’s product line, which can be used for less complex applications or as a single-component solution alongside the ABB Advance Optima AO2020 CALDOS25.

CALDOS 27: A standalone version of the thermal conductivity analyzer, sometimes used for specific applications where the full AO2020 platform is not required, demonstrating the modularity of ABB’s offerings.

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  • Description

    Detailed parameter table

    Parameter Name Parameter Value
    Product model Advance Optima AO2020 CALDOS25
    Manufacturer ABB
    Product category Industrial Process Gas Analyzer System with Thermal Conductivity Module
    Measurement Technology Thermal Conductivity (CALDOS25)
    Measurement Range Varies based on gas mixture (e.g., H₂ in N₂)
    Measurement Principle Micro-flow sensor
    System Configuration 19″ chassis with integrated CALDOS25 module
    Communication Interface Ethernet TCP/IP, PROFIBUS, Modbus
    Calibration Method Automatic calibration via ambient air or integrated calibration cell
    Hazardous Area Approval ATEX and GOST-R, CSA Class Ⅰ, Division 2
    Enclosure Protection Varies based on model
    System Dimensions 483 mm (W) x 177 mm (H) x 412 mm (D)

    Product introduction

    The ABB Advance Optima AO2020 CALDOS25 is a highly specialized industrial process gas analyzer system that combines the versatile Advance Optima AO2020 platform with the high-performance CALDOS25 thermal conductivity analyzer module. This integrated solution is meticulously engineered for the precise and continuous measurement of gas concentrations, particularly in binary or quasi-binary mixtures. The core of this system, the ABB Advance Optima AO2020 CALDOS25, is housed in a compact 19-inch chassis, making it an efficient and space-saving solution for control rooms and analyzer shelters.

    The CALDOS25 module utilizes the thermal conductivity principle, which measures the change in heat transfer caused by a change in gas composition. This technology is especially suitable for gas mixtures where one component has a thermal conductivity significantly different from the others, such as hydrogen, helium, or carbon dioxide. The seamless integration of the CALDOS25 module into the ABB Advance Optima AO2020 platform allows it to leverage the platform’s advanced features, including a user-friendly interface, multiple communication options, and a robust self-diagnostic system. The ABB Advance Optima AO2020 CALDOS25 is a critical tool for ensuring process efficiency, product quality, and safety in applications where accurate gas concentration monitoring is essential.

    Core advantages and technical highlights

    The ABB Advance Optima AO2020 CALDOS25 offers a powerful combination of technical innovation and practical advantages. The thermal conductivity measurement principle of the CALDOS25 module is inherently simple and highly reliable, with no moving parts, which results in minimal maintenance and a long service life. The micro-flow sensor technology used in the CALDOS25 provides exceptional sensitivity and stability, ensuring accurate and repeatable measurements even under fluctuating process conditions. This is a significant advantage over other measurement methods that may be more susceptible to drift or interference. The tight integration within the ABB Advance Optima AO2020 chassis further enhances its performance by providing a stable environment and a unified control interface.

    Another key highlight of the ABB Advance Optima AO2020 CALDOS25 is its intelligent software and automated features. The system supports automatic calibration, which drastically reduces the need for frequent manual intervention and the use of costly calibration gases. This not only lowers operational costs but also improves overall measurement reliability. The system’s self-diagnostic capabilities provide early warnings of potential issues, allowing for proactive maintenance and preventing unexpected downtime. Furthermore, the ABB Advance Optima AO2020 CALDOS25 is designed for easy integration into existing control systems via common protocols like PROFIBUS and Modbus, ensuring seamless data flow and centralized control. This combination of robust, low-maintenance hardware and smart, automated software makes the ABB Advance Optima AO2020 CALDOS25 a cost-effective and reliable solution for industrial gas analysis.

    Typical application scenarios

    The ABB Advance Optima AO2020 CALDOS25 is a versatile gas analyzer system with a variety of applications across different industries. In the chemical and petrochemical industries, it is frequently used to monitor the concentration of hydrogen in various gas streams for safety and quality control purposes. For example, in ammonia synthesis plants, the ABB Advance Optima AO2020 CALDOS25 ensures the correct hydrogen-to-nitrogen ratio is maintained for optimal production. In the metallurgy and heat treatment industry, it is used to measure the hydrogen content in inert gases like argon and nitrogen to prevent explosive conditions in furnaces.

    The system is also vital in the food and beverage industry for monitoring CO₂ levels in fermentation processes and in packaging applications to ensure product freshness and shelf life. For biogas plants and wastewater treatment facilities, the ABB Advance Optima AO2020 CALDOS25 is used to measure methane and carbon dioxide concentrations to optimize the anaerobic digestion process. The rugged and reliable design of the ABB Advance Optima AO2020 CALDOS25 makes it suitable for deployment in challenging industrial environments, providing continuous and accurate data that enables operators to make real-time adjustments, improve process efficiency, and ensure regulatory compliance.

     

    AO2020 CALDOS25 ABB

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