AO2040-FIDAS24 ABB

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the ABB Advance Optima AO2040 FIDAS24, ensure the mounting location is stable, well-ventilated, and within the specified environmental conditions. The 19″ chassis is designed for rack mounting. It is critical to ensure proper electrical connections, grounding, and the correct supply of hydrogen and combustion air for the FID. All sample and vent gas lines must be correctly routed and leak-tested. The detailed product manual provides specific instructions for the optimal installation and setup of the ABB Advance Optima AO2040 FIDAS24.

Maintenance suggestions: The ABB Advance Optima AO2040 FIDAS24 requires periodic maintenance, primarily related to the FID’s flame and gas supplies. Routine tasks include checking and replacing filters in the sample conditioning system and verifying the hydrogen and combustion air supply pressures. The system’s self-diagnostic features will alert you to any issues with the FIDAS24 module, such as a flame out. The modular design allows for a quick and easy replacement of the FIDAS24 module if needed, minimizing system downtime. Periodic calibration with a certified hydrocarbon gas is recommended to ensure long-term measurement accuracy.

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  • Description

    Detailed parameter table

    Parameter Name Parameter Value
    Product model Advance Optima AO2040 FIDAS24
    Manufacturer ABB
    Product category Industrial Process Gas Analyzer System with FID
    Measurement Technology Flame Ionization Detection (FID)
    Measurement Principle Total hydrocarbon (THC) or volatile organic compound (VOC)
    Typical Applications CEMS, solvent recovery, purity monitoring
    System Configuration 19″ chassis with integrated FIDAS24 module
    Communication Interface Ethernet TCP/IP, PROFIBUS, Modbus
    Hazardous Area Approval ATEX and GOST-R, 2G, 3G, CSA Class I, Division 2
    Enclosure Protection Varies based on model and hazardous area classification
    System Dimensions 483 mm (W) x 177 mm (H) x 412 (597) mm (D)
    Maximum Modules Up to 4 analyzer modules

    Product introduction

    The ABB Advance Optima AO2040 FIDAS24 is a state-of-the-art industrial process gas analyzer system that integrates a high-performance FIDAS24 Flame Ionization Detector into the robust Advance Optima AO2040 platform. This integrated solution is meticulously engineered for continuous, precise, and reliable measurement of total hydrocarbons. As a key component of the ABB Advance Optima family, the ABB Advance Optima AO2040 FIDAS24 is an essential tool for ensuring environmental compliance and optimizing industrial processes.

    The heart of this system, the FIDAS24 module, uses the highly sensitive flame ionization principle to detect organic compounds. A sample gas stream is introduced into a hydrogen flame, where hydrocarbons are ionized. An electrical field collects the resulting ions, creating a current proportional to the concentration of hydrocarbons. This technology allows for very fast and accurate measurements with a wide dynamic range. The modular design of the ABB Advance Optima AO2040 FIDAS24 platform ensures that the system can be easily expanded or upgraded with other analyzer modules to create a comprehensive, multi-component analytical solution.

    Core advantages and technical highlights

    The ABB Advance Optima AO2040 FIDAS24 offers a significant advantage in industrial gas analysis, primarily due to its highly sensitive and reliable measurement technology. The flame ionization detector in the FIDAS24 module is renowned for its high sensitivity to hydrocarbons, making it an excellent choice for measuring even trace amounts of organic compounds. This is a crucial feature for applications where very low detection limits are required, such as in solvent recovery systems or environmental monitoring. The system’s innovative design also features a robust flame management system, which ensures stable operation and a long service life, significantly reducing maintenance needs. The ABB Advance Optima AO2040 FIDAS24 is built for continuous operation in demanding environments.

    Another key highlight is the system’s modularity and automation. The ABB Advance Optima AO2040 FIDAS24 can house up to four different analyzer modules, which allows for multi-component analysis within a single, compact unit. This reduces the need for multiple separate systems, simplifying installation and maintenance. The system’s automatic calibration feature and self-diagnostic capabilities are also a major benefit, providing proactive alerts for potential issues and ensuring continuous uptime. Furthermore, the ABB Advance Optima AO2040 FIDAS24 is designed to comply with hazardous area approvals, confirming its suitability for deployment in safety-critical applications.

    Typical application scenarios

    The ABB Advance Optima AO2040 FIDAS24 is indispensable in several key industries where precise hydrocarbon analysis is critical. A primary application is in Continuous Emissions Monitoring Systems (CEMS) in chemical plants, refineries, and incinerators, where it is used to monitor and report on total hydrocarbon emissions to ensure compliance with environmental regulations. The high sensitivity of the FIDAS24 makes it ideal for these applications.

    In the petrochemical and pharmaceutical industries, the ABB Advance Optima AO2040 FIDAS24 is used for process control, particularly in solvent recovery and purity monitoring. It can provide real-time data to optimize processes and ensure product quality. The system’s robust design and compliance with hazardous area approvals make the ABB Advance Optima AO2040 FIDAS24 suitable for installation in harsh and potentially explosive atmospheres. In all these applications, the data provided by the ABB Advance Optima AO2040 FIDAS24 is invaluable for improving plant efficiency, ensuring product quality, and maintaining compliance with environmental and safety standards.

     

    AO2040-FIDAS24 ABB

    Related model recommendations

    The ABB Advance Optima AO2040 FIDAS24 is a part of a modular family of analyzers. Other related models and components include:

    Advance Optima AO2020: A smaller, single-module analyzer from the same series, ideal for applications that only require one measurement technology.

    URAS26: An NDIR photometer analyzer module that can be integrated into the ABB Advance Optima AO2040 system to measure infrared-active gases like CO₂ and CO, often in parallel with the FIDAS24.

    Magnos206: A paramagnetic oxygen analyzer module that often works in tandem with the FIDAS24 for combustion control and safety applications.

    Caldos27: A thermal conductivity analyzer module that can be integrated into the ABB Advance Optima AO2040 for measuring gases like hydrogen or helium, often used as a complementary measurement to the FIDAS24.

    FIDAS 24: The standalone FID module itself, which highlights the modularity of ABB’s offerings.

    Service and guarantee commitment

    We are committed to providing comprehensive support for the ABB Advance Optima AO2040 FIDAS24. Our quality assurance program ensures that every unit is built to the highest industrial standards for performance and reliability. We offer a robust warranty and provide exceptional after-sales support through a global network of expert technicians. Our goal is to be a long-term partner, offering technical assistance, readily available spare parts, and on-site service to ensure your ABB Advance Optima AO2040 FIDAS24 system operates at peak performance for years to come.

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