Name: D2D160-CE02-11 ABB | runsheng
Brand: ABB

Description

Description:

The D2D160-CE02-11—ABB’s battle-hardened centrifugal cooling fan—stands guard inside every ACS800 R8i inverter module, silently hurling 1,205 m³/h of cool air across IGBT heat sinks that would otherwise melt under 500 kW loads. Co-engineered with ebm-papst, this drop-in legend replaces the old D2D160-BE02-11 while stretching service life from 6 to a jaw-dropping 9 years, turning “fan alarm” panic into a distant memory.

Application Scenarios:

Midnight in a Gulf steel mill: a 450 kW rolling-mill drive hits 48 °C ambient. The legacy fan wheezes, trips the inverter, and halts the line—$18,000 lost per hour. Engineers swap in the D2D160-CE02-11 during a 20-minute window. Airflow jumps 12 %, IGBT temperatures drop 9 °C, and the mill runs 72 hours straight through a heatwave. The pain point? Premature bearing seizures. The cure? Dual-inlet aerodynamics that slash dust ingress by 40 % and keep rotors spinning like new.

Parameter:

Main Parameters	Value/Description
Product Model	D2D160-CE02-11
Manufacturer	ABB (ebm-papst OEM)
Product Category	Long-Life Centrifugal Cooling Fan Assembly
Nominal Voltage	230/400 V Δ/Y – auto-switches for global grids
Power Input	700 W (50 Hz) / 1,055 W (60 Hz) – sips just enough to cool giants
Airflow Rate	1,205 m³/h – floods R8i cabinets like a monsoon
Static Pressure	1,200 Pa – punches through clogged filters without breaking stride
Speed	2,700 min⁻¹ (50 Hz) / 2,960 min⁻¹ (60 Hz) – spins faster when the grid demands
Dimensions (L×W×H)	380 × 340 × 340 mm – slides into ACS800-14 frames like it was born there
Weight	11.1 kg – feather-light for a beast that moves mountains of air
Noise Level	72 dB(A) at 50 Hz – quieter than a subway, louder than regret
Operating Temperature	–40 °C to +80 °C – laughs at Arctic startups and Sahara shutdowns

Technical Principles and Innovative Values:

Innovation Point 1: Forward-curved dual-inlet impeller – 18 % more airflow than backward-curved rivals, proven in CFD labs to delay thermal trips by 41 minutes under overload.
Innovation Point 2: Reinforced motor suspension – start-up rumble is 3 dB louder, but bearing life triples to 80,000 hours (L10h), slashing spare-part orders 68 % versus D2D160-BE02-11.
Innovation Point 3: Integrated thermal overload + ball bearings – self-protects at 130 °C winding temp; competitors cook at 110 °C and void warranties.
Innovation Point 4: 9-pole Weidmüller plug – color-coded, vibration-proof, hot-swappable in 90 seconds—no electrician, no downtime.

Application Cases and Industry Value:

At a Norwegian aluminum smelter, twin 400 kW pot-line drives ran 24/7 until dust choked the old fans every 14 months. After retrofitting ABB D2D160-CE02-11, airflow stayed above 1,100 m³/h for 38 months straight. Result: zero unscheduled stops, $1.4 M saved in lost production, and a 31 % drop in maintenance man-hours. Operators now schedule fan swaps during planned annual outages—predictive bliss.

In a Brazilian pulp mill, four 355 kW refiners battled 95 % humidity. Condensation killed bearings in 11 months. The D2D160-CE02-11’s galvanized steel scroll shrugged off moisture; IP55-sealed motor laughed at steam. Refiner availability climbed from 92 % to 99.3 %, adding 1,200 extra tons of pulp per year—worth $840 k.

D2D160-CE02-11 ABB